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961-0116 I3 2011(AG) - Equinix-Cummins

Operator Manual Generator Set with PowerCommand) 3201 Controller DQKAA (Spec A D). DQKAB (Spec A D). English Original Instructions 8 2011 961 0116 (Issue 3). Table of Contents SECTION TITLE PAGE. IMPORTANT SAFETY INSTRUCTIONS .. iii 1 INTRODUCTION. General .. 1-1. How to Obtain Service .. 1-1. 2 SPECIFICATIONS .. 2-1. 3 OPERATION. General .. 3-1. Prestart Checks .. 3-1. Control Panel Power On/Off Modes .. 3-2. Control Panel Assembly .. 3-4. Starting .. 3-6. Running At Idle (Manual) .. 3-8. Stopping .. 3-9. Optional Power Transfer Control (PTC) Operation .. 3-11. Menu Display and Switches .. 3-15. Language/Units Selection Menu .. 3-16. Main Menu .. 3-17. ENGINE DATA Submenus .. 3-19. ALTERNATOR DATA Submenus.

Operator Manual Generator Set DQKAA (Spec A−D) DQKAB (Spec A−D) with PowerCommand 3201 Controller English − Original Instructions 8−2011 961−0116 (Issue 3)

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Transcription of 961-0116 I3 2011(AG) - Equinix-Cummins

1 Operator Manual Generator Set with PowerCommand) 3201 Controller DQKAA (Spec A D). DQKAB (Spec A D). English Original Instructions 8 2011 961 0116 (Issue 3). Table of Contents SECTION TITLE PAGE. IMPORTANT SAFETY INSTRUCTIONS .. iii 1 INTRODUCTION. General .. 1-1. How to Obtain Service .. 1-1. 2 SPECIFICATIONS .. 2-1. 3 OPERATION. General .. 3-1. Prestart Checks .. 3-1. Control Panel Power On/Off Modes .. 3-2. Control Panel Assembly .. 3-4. Starting .. 3-6. Running At Idle (Manual) .. 3-8. Stopping .. 3-9. Optional Power Transfer Control (PTC) Operation .. 3-11. Menu Display and Switches .. 3-15. Language/Units Selection Menu .. 3-16. Main Menu .. 3-17. ENGINE DATA Submenus .. 3-19. ALTERNATOR DATA Submenus.

2 3-20. CONTROL Submenu .. 3-21. HISTORY/ABOUT Submenus .. 3-22. ADJUST Submenu .. 3-24. PARALLEL DATA Submenu .. 3-25. PASSWORD Menu .. 3-26. Power Transfer Main/Submenus .. 3-27. UTILITY (PWR TRAN) Submenus .. 3-29. STATUS (PWR TRAN) Submenus .. 3-30. TRANSFER CONTROL (PWR TRAN) Submenus .. 3-31. GENSET (PWR TRAN) Submenus .. 3-32. - California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. i SECTION TITLE PAGE. 4 TROUBLESHOOTING. General .. 4-1. Safety Considerations .. 4-1. Status Indicators .. 4-2. Reading Fault Codes .. 4-2. Line Circuit Breaker (Optional) .. 4-2. Control and Diagnostics VIA Network or PC (Laptop).

3 4-2. Fault Codes .. 4-4. Fault Code Table .. 4-5. Troubleshooting Table .. 4-9. 5 MAINTENANCE. General .. 5-1. Periodic Maintenance Schedule .. 5-2. General Inspection .. 5-3. Generator Set Maintenance (Battery Disconnected) .. 5-4. Fuel System .. 5-4. Lubrication System .. 5-5. Cooling System .. 5-6. Air Cleaner .. 5-9. Batteries .. 5-10. Fan Bearing Re-lubrication .. 5-12. Fan Belt Replacement .. 5-13. Generator Bearing Re-lubrication .. 5-15. 6 OPERATING RECOMMENDATIONS. No-Load Operation .. 6-1. Exercise Period .. 6-1. Low Operating Temperature .. 6-1. High Operating Temperature .. 6-1. Generator Set Standby Rating .. 6-1. ii IMPORTANT SAFETY INSTRUCTIONS. SAVE THESE INSTRUCTIONS This manual contains EXHAUST GASES ARE DEADLY.

4 Important instructions that should be followed during installation and maintenance of the generator and batter- Provide an adequate exhaust system to properly ies. expel discharged gases away from enclosed or sheltered areas and areas where individuals are Before operating the generator set (genset), read the likely to congregate. Visually and audibly inspect Operator's Manual and become familiar with it and the the exhaust daily for leaks per the maintenance equipment. Safe and efficient operation can be schedule. Make sure that exhaust manifolds are se- achieved only if the equipment is properly operated cured and not warped. Do not use exhaust gases to and maintained. Many accidents are caused by failure heat a compartment.

5 To follow fundamental rules and precautions. Be sure the unit is well ventilated. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the op- Engine exhaust and some of its constituents are erator, service personnel, or the equipment. known to the state of California to cause cancer, birth defects, and other reproductive harm. This symbol warns of immediate MOVING PARTS CAN CAUSE SEVERE. hazards which will result in severe personal in- jury or death. PERSONAL INJURY OR DEATH. Keep your hands, clothing, and jewelry away from WARNING This symbol refers to a hazard or un- moving parts. safe practice which can result in severe per- sonal injury or death. Before starting work on the generator set, discon- nect battery charger from its AC source, then dis- CAUTION This symbol refers to a hazard or un- connect starting batteries, negative ( ) cable first.

6 Safe practice which can result in personal injury This will prevent accidental starting. or product or property damage. Make sure that fasteners on the generator set are secure. Tighten supports and clamps, keep guards FUEL AND FUMES ARE FLAMMABLE in position over fans, drive belts, etc. Fire, explosion, and personal injury or death can result Do not wear loose clothing or jewelry in the vicinity of from improper practices. moving parts, or while working on electrical equip- ment. Loose clothing and jewelry can become DO NOT fill fuel tanks while engine is running, un- caught in moving parts. less tanks are outside the engine compartment. Fuel contact with hot engine or exhaust is a potential If adjustment must be made while the unit is run- fire hazard.

7 Ning, use extreme caution around hot manifolds, moving parts, etc. DO NOT permit any flame, cigarette, pilot light, spark, arcing equipment, or other ignition source DO NOT OPERATE IN FLAMMABLE AND. near the generator set or fuel tank. EXPLOSIVE ENVIRONMENTS. Fuel lines must be adequately secured and free of leaks. Fuel connection at the engine should be Flammable vapor can cause an engine to overspeed and made with an approved flexible line. Do not use zinc become difficult to stop, resulting in possible fire, explo- coated or copper fuel lines with diesel fuel. sion, severe personal injury and death. Do not operate a genset where a flammable vapor environment can be Be sure all fuel supplies have a positive shutoff created by fuel spill, leak, etc.

8 , unless the genset is valve. equipped with an automatic safety device to block the air Be sure battery area has been well-ventilated prior intake and stop the engine. The owners and operators of to servicing near it. Lead-acid batteries emit a highly the genset are solely responsible for operating the gen- explosive hydrogen gas that can be ignited by arc- set safely. Contact your authorized cummins Power ing, sparking, smoking, etc. Generation distributor for more information. LS-15M. iii ELECTRICAL SHOCK CAN CAUSE changer pressure cap while the engine is running. SEVERE PERSONAL INJURY OR DEATH To prevent severe scalding, let engine cool down before removing coolant pressure cap. Turn cap Remove electric power before removing protective slowly, and do not open it fully until the pressure has shields or touching electrical equipment.

9 Use rub- been relieved. ber insulative mats placed on dry wood platforms over floors that are metal or concrete when around Used engine oils have been identified by some state electrical equipment. Do not wear damp clothing or federal agencies as causing cancer or reproduc- (particularly wet shoes) or allow skin surface to be tive toxicity. When checking or changing engine oil, damp when handling electrical equipment. Do not take care not to ingest, breathe the fumes, or con- wear jewelry. Jewelry can short out electrical con- tact used oil. tacts and cause shock or burning. Keep multi-class ABC fire extinguishers handy. Use extreme caution when working on electrical Class A fires involve ordinary combustible materials components.

10 High voltages can cause injury or such as wood and cloth; Class B fires, combustible death. DO NOT tamper with interlocks. and flammable liquid fuels and gaseous fuels; Class Follow all applicable state and local electrical C fires, live electrical equipment. (ref. NFPA No. 10). codes. Have all electrical installations performed by Make sure that rags are not left on or near the gener- a qualified licensed electrician. Tag and lock open ator set. switches to avoid accidental closure. DO NOT CONNECT GENERATOR SET DI- Make sure generator set is mounted in a manner to RECTLY TO ANY BUILDING ELECTRICAL SYS- prevent combustible materials from accumulating TEM. Hazardous voltages can flow from the gen- under or near the unit.


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