ABB DC Drives DCS800, 10 to 4000 hp Catalog - bikport.pmo.ir

1 abb dc DrivesDCS800, 10 to 4000 hpCatalogProudly Distributed by Gross Automation | (877) 268-3700 | 2011 ABB Inc. All rights reserved Contact ABB Inc., Low Voltage Drives Headquarters, Low Voltage DrivesABB Inc. !" # $ % & ' #( !) ! * +&& , , - /3""4 5)!67) !' 8 9- / 4 73"6! )!' : - ; :Trademarks # : < = +&&> : < = ? @ : < = : C % : < = C % ( ' % : < = D % + # : < = > = C E ? F 8 9@ <F )""" : < = E < + : ' ( Proudly Distributed by Gross Automation | (877) 268-3700 | - S01 - 0680 - 05 + XXXX dcs800 Module Type Code C 3"" @ 8 : G,G " H )6 : +" H ? ?" H @ : E" H E < & G H 6 / 6J4 H /56J4E C C = /+: 4E ( "! H )" ! ! +C" H 7" "" +C"7 H ) ! K" +C"3 H ) " 3"" +C " H 5!" KK" +C H !5" "" +C@ , : C & < H % / 6 4 H = : E H E : + 8 G ( D Proudly Distributed by Gross Automation | (877) 268-3700 | ABB industrial drivesContents1234567 dcs800 Product Description Rating Information Hardware Options Software Options PC Tools Drawings Services and Parts Proudly Distributed by Gross Automation | (877) 268-3700 | C (.

2 6 @ : ..7 C 3""6?@ @ ..3? C ..K E * M ..11+ :: ..12 + ..12 # .. )C :: : ..15 C 3"" 8 : ..16? : C .. 7 C .. 3 : ..21@ 6 ..22 C :: .. )?9 G .. 58 ..26 .. 7( D C .. 3C & (?C ) :: .. K # ..)" O ..) D@C ..) E : > , ..))C : D ..)5 @ M ..) ..)7 Proudly Distributed by Gross Automation | (877) 268-3700 | DC industrial drivesABB DC Industrial Drives The dcs800 DC industrial drive is the latest drive from ABB, combining the newest control technology with a thyristor power platform that has been factory-proven all over the world. The dcs800 boasts a wider power range than any other DC drive on the market. The hardware and software are designed with you, the user in mind. Special features customize the application to your needs. Industrial ApplicationsThe dcs800 can be used in a wide range of industrial ap-plications including: Metals Electrolysis Pulp & Paper Ski lifts Printing Magnets Material handling Food & Beverage Battery Chargers Test rigs Plastic & Rubber Mining dcs800 DC drive Promises The drive meets the requirements of the most demand-ing drive applications.

3 Embedded software functions offer upgrades to all classic installations like 12-pulse, double motor Highlights Reduced installation and commissioning work !" # $ % %'()** +' '(" / Able to be customized to your needs with Adaptive programming and with option Control Builder 3 / / / 4 / / / Virtually all dcs800 component parts are suitable for Tool for ABB DrivesDriveWindow Light is an easy-to-use tool for your PC for start up and maintenance of your ABB drive . It is included with every dcs800 drive and has the following features: User interface tool to view and set parameters Startup Assistant tool % %+" It supports a wide range of ABB industrial Drives , including %'(5!* %'(!!* %'()** '(6** '()** Basic control Transducer and transducerless operation Macros to simplify setup High-speed serial via Ethernet, ControlNet, etc. On/Off control with pulsed or maintained inputs Field heating Adaptive programming Remembers two sets of motor parameters drive position display Save parameter set to PC or keypadMotion Easily switches between local control via keypad and remote control via D- I/O or high-speed serial Window speed control Flying start Field reversal, boost and opti-torque Motor pot up and down control Stand-alone 4 $ * $ " 12-pulse operation 9.))))

4 "Inputs and outputs All user-designated inputs and outputs Hard contact output for AC or DC contactor control Motor brake control, including torque proving Motor temperature sensor monitoring High speed DC breaker monitoringFaults and Diagnostics Fault logging with time and date stamp Diagnostic assistant activates when fault occursMain FeaturesProudly Distributed by Gross Automation | (877) 268-3700 | Converter ModulesEnclosure Rating< '()** (* =#4% <>+# ?+#= +**" / -tective enclosure. There are seven different frame sizes, D1 ; $ Regenerative and Non-Regenerative Drives = @ G" when motor torque is always in the same direction or when J This is ideal for applications such as: Fan or blower 4 Mill # / $ @ G load. The load will stop only due to friction, windage, or an-other form of load resistance. Reverse direction is possible but only if toque is always in the same direction such as when < $ 6 G / up to the level of U @ G if the torque reversal time from motor to regenerative mode is set above 300 connection voltageDC voltage (recommended)Ideal DCvoltage without loadRecommendedDCS800voltage classtype code2Q4QU %U : 9 6JU : 9 56 JUdi0P QP QP QP Q )"265 5") "05)3"55")K!

5 510055""5 !5 !!5"055 !53"5)"5600555"5105!!!K"055 "!)"53"6200553"555500 5"05500!3"520 7"05525610!5!7"""! / 6 54' " !7! 7"60077"066007""6253 "066607 ! 3!3K""7 K"3""7 "K)""73""K !3 "1060"3KK"1160 "5" )!"101200 )3" )! !K"12 Speed, R 6J56J> C : 9 : 6J56 Jraising and lowering a 6 G" motor torque can occur in either direction. This is for ap-plications such as: Stop-start conveyor Draw Roll Rolling mill Unwinder Overhead crane hoist% 6 G / / forward and reverse Power Supplies and Fusing' V 6 J $ < V ! ( V X Y ; J ( @@ $ AC line fuses and DC armature fuses must be separately ( @6 $ $ $ $ -mation on other optional system SelectionThe output voltage of the drive depends on the connection @ G 6 G < / / $ $ / @ G 6 G Analog, Digital and Encoder InterfaceThe drive is equipped with high-speed, high-resolution ana-log inputs and outputs to interface with user signals.

6 Analog X / ! / " highest resolution in the industry. The following interfaces are standard features: Analog tachometer Pulse encoder PTC or PT100 temperature sensorOptional modules are available to increase the number of analog, digital, tachometer, encoder, and temperature sensor Distributed by Gross Automation | (877) 268-3700 | '()** #+ + '()** and associated system components that are mounted and wired on a sub-panel, ready to be installed into an industrial enclosure. System components include AC input fuses, DC $ " $ %' ' contactor, plus optional components. The drive is designed Q # Z 3 + Z 5** Product Offering [ 6X* \ $ / @5* \ [ * !** 9+ !* $ X* " [ X** 9+ * $ X* " [ %]] %' 5** 9+^ %]] ' 6** X** 9+ [ _` ` X! % (''Q+ ] [ ( $ [ # [ + $ [ j [ 4 / panel [ / 6** Y X** Optional Features [ !))]]]]]]]

7 * 9+ x#@ 5" NOTE: Reactor or isolation transformer required! [ %]] < 4'+ ' / x3@;)" [ %]] % / $ / $ | ! 9+ x4X** Y x4X@5" [ } %' x*3@!*" [ @5* \ x(@5!" '()** + 4 ] [ 9 / '()** [ [ ' + ! @ $ [ } ` +' # Q Z 3 + Z 5** Q [ ( / [ ( $ [ 3 3 + Z 5** @ O 8 9@ <F C 3""6?@8 9 <F , C 3"" , @ C @ C +6 3 310 3 3K 3 3 7 3+6 ) +6 5 5 5&6 K ) 7 K )15) ))5 )&6 3 ) ) !0 ) 3T0 ) ! ) 3TT K ) Panel DriveProudly Distributed by Gross Automation | (877) 268-3700 | dcs800 -A enclosed converters are drive modules and supporting hardware that is mounted in an enclosure, intended to power and control DC industrial machines. In addition to the drive module, the basic package typically $ / V "~ [ ( / + @ =#4% " [ 3 / [ ` [ ` [ ' $ $ [ ' $ $ [ # [ ? / ( '( ?] @ [ ? / ( '( ?] 5 [ < Comprehensive Product RangeDCS800-A enclosed converters are available with 6 J " @ J " X @ < cabinets have a continuous current rating which ranges from ) % )** % X** % / " ( $ @5* @** \ ' / $ / @6 \ % %' )**4" ()** ?]]]]]]]]]]]]]]

8 ' local ABB factory sales team for additional information and for a custom cabinets are not UL listed. For large projects, UL-listed cabinets may be available. Contact ABB for more information. ' / / '# `\ options, can be built to receive the CE mark. : C 3""6+6 "!" )""" 5"" K" < Enclosed ConvertersProudly Distributed by Gross Automation | (877) 268-3700 | robust frame body is made from 12 gauge steel. All X < all metal parts have hot zinc galvanization. The standard Enclosed Converters )5 @ @ @* " / 6 @ ' / V $ / @** 6** X** 800 and 1000 mm wide Distributed by Gross Automation | (877) 268-3700 | C 3""6E E M Rebuild and Upgrade KitsThe dcs800 -R Rebuild or Upgrade Kit from ABB allows ' V ABB, with the help of our channel partners, can make your '()** j / $ and high speed serial connectivity without having to replace the power section. This is an engineered solution which replacement, especially on large systems.

9 General Purpose Rebuild KitThe DC800-R Rebuild Kit is recommended for thyristor-based power sections that are:[ !** )** % " / [ ? $ / %]] company[ Q 6 J " @ J "[ 3 6 / $ / / consider the following:[ Q usually does not reduce the occurrence of blown fus-es or over-current faults. These conditions commonly indicate that there is a malfunction in the power ' $ / $ compared to replacing with a full drive with a brand new warranty.[ } / An accurate, up-to-date schematic is essential. The schematic needs to include any changes that occurred over the years.[ % panel layout diagram, along with visual inspection of the panel is needed.[ % $ - < '()** $ application but it is important to be sure that the new $ $ - $ / J DCS500 to dcs800 Upgrade Kit< '()** Q _ - $ '(!** [ 3 $ V %! %X %; '@/ '5 '6[ 3 5!* 9+ / [ Q How it WorksA modern drive can be subdivided into two major sections, the power section and the controller.]]]]]]]]]

10 The power section transfers a measured amount of voltage and current from the incoming lines to the motor. The computer-based con-troller controls the power section, along with several other $ < / controller with a dcs800 addition to controlling the power section, the dcs800 -R $ } ` " $ $ After the drive is rebuilt, the complete drive system will op-erate like a dcs800 , which may include communicating with your PLC via Ethernet, ControlNet, etc, receiving signals from switches, push-buttons and pots, and sending signals to lamps and meters. Proudly Distributed by Gross Automation | (877) 268-3700 | programming Startup AssistantAdaptive Programming Features [ X / $ / [ 5 % / $ ~ [ ` ~ %= ?Q ?Q [ 4 ~ / [ ? ~ (Q + $ [ 3 / [ # [ ( / %'()** %' The dcs800 DC drive offers you all this as standard more function blocks are required, control builder, which / ( @; $ Optimal adaptabilityStart-up Assistant Features [ # $ [ commissioning [ % / ) ( French [ $ / [ % $ The dcs800 DC drive offers you all this as standard features.)))]]]]]]]]]]]]]