ADVANCED SUBMERSIBLE GRINDER PUMP

1 NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the HPG200 ADVANCED SUBMERSIBLE GRINDER PUMPINSTALLATION AND SERVICE MANUALItem # E-03-407 | Part # 5625-407-1 | 2017 Pentair plc | 02/17/17 2 General Information Attention: This manual contains important information for the safe use of this product. Read this manual completely before using this product and refer to it often for con tin ued safe product use.

2 DO NOT THROW AWAY OR LOSE THIS MAN U AL. Keep it in a safe place so that you may refer to it often. Reasonable care and safe meth ods should be practiced. Check local codes and requirements before : Before handling these pumps and controls, always disconnect the power first. Do not smoke or use sparkable electrical devices or flames in a septic (gaseous) or possible septic Cautions and Warnings CALIFORNIA PROPOSITION 65 WARNING: This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive : Risk of Electrical Shock or Electrocution.

3 May result in serious injury or death or fire hazard. Installer must disconnect all electrical sources prior to installation, handling or servicing. Only qualified personnel may install this system. NFPA 70: National Electric Code (NEC) or local codes must be followed. System must be properly grounded according to NEC. Do not lift pump by power : Biohazard Risk. Once wastewater source has been connected to system, biohazard risk exists. Installer(s) and/or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR when handling equipment after wastewater source has been connected to : Risk of Asphyxiation.

4 Installer(s) and/or service personnel must use proper personal protective equipment and follow OSHA 29 CFR or OSHA 29 CFR 1926. Pump may be installed in a location classified as a confined : Risk of Fire or Explosion. Do not smoke or use open flames in or around this system. HPG200 systems are not intended for use in hazardous locations per NFPA 70: National Electric Code. Do not pump flammable : Cutting Risk. Risk of serious cutting or amputation exists. Disconnect all power sources prior to servicing pump or grinding mechanism.

5 Pump may start without warning. Grinding mechanism is extremely sharp. Use caution when handling GRINDER NOT modify the cord strain relief. When wiring to a system control, connect the pump ground lead to the system NOT run the pump dry. Dry running can overheat the pump (causing burns to anyone handling it) and will void the pump normally runs hot. To avoid burns, allow it to cool for 30 minutes after shutdown before handling GRINDER pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fluid is common.

6 This specialized pump is designed to incorporate a grinding mechanism to remove wastewater particulate and pump the resulting slurry from a residential structure to a collection all lifting devices, rope or chain for damage before and after each NOT exceed manufacturers recommendation for maximum performance, as this could cause the motor to the pump in its operating position so it cannot tip over, fall or NOT pump without safety devices in must be vented in accordance with the local plumbing Pump Pump Description:The Hydromatic pumps covered by these instructions are SUBMERSIBLE GRINDER cutter blades are on the suction side of the cen trif u gal pump impeller and dis charge directly into the inlet of the im pel ler.

7 The integral stain less steel pump motor shaft is sealed by two me chan i cal seals with an oil chamber between the seals to pro vide lubrication for both seal ball bearings are used to handle the loads in this de sign, similar to most of Hydromatic s solids handling pumps . The upper bearing takes radial load, while the larger lower bear ing handles both thrust and radial loads. Both bearings are permanently lu bri cat ed by the dielectric oil in the motor housing. The motor is fixed within the motor housing and is com plete ly submerged in the di elec tric oil for maximum heat transfer.

8 The motor housing and 3seal cham ber are com pletely sealed with O-rings located at mating part power cord entry system is designed to give double seal ing. The chamfered pilot of the motor housing mates with the molded cord end to form the first seal. The cord grip forms the second seal around the molded cord end and provides strain relief. The ca ble on the HPG model includes the leads for both heat sensors (motor protection) and the seal sen sor lead for seal leakage de tec tion. The cutters are designed to be self adjusting and will not need to be shimmed or :These pumps are designed for either residential or industrial sew age discharge ap pli ca tions with a pH ranging from 5 to 9, spe cif ic gravities from to , viscosities ranging from 28 to 35 , and tem per a tures up to 140 :All local wiring codes must be observed.

9 Consult the local inspector before in stal la tion to avoid costly delays that can occur due to rejection after job is Installation Unpacking Pump:Remove pump from carton. When un pack ing unit, check for con cealed damage. Claims for damage must be made at the receiving end through the delivery carrier. Dam age cannot be processed from the :If pumps are installed in an existing basin or concrete sump, the piping can either be connected permanently or rails and brackets ELECTRICAL CONNECTIONS 1 Phase 3 PhaseGreen Ground Ground Red Start Power Line Power LineWhite Main Power Line Power LineBlack Common Power Line Power LineOrange Seal Failure Seal FailureBlue Heat Sensor Heat SensorWhite Heat Sensor Heat Sensor w/ black stripeWHITE W/BLACK STRIPE - P1 BLUE - P2 ORANGE - SEAL PROBESENSOR LEADS208 - 230V SINGLE PHASET4(WHITE)(BLACK)(RED)

10 T5T8 BLACKL2 WHITEL1 REDL3P1 (PURPLE)P2 (BROWN)MOTOR LEADS230V (DUAL VOLTAGE) THREE PHASEP1 (PURPLE)P2 (DARK BROWN)T7(PINK)(RED)(LT. BROWN)(BLUE)(TAN)(ORANGE)T8T9T1T2T3T4(YE LLOW)(BLACK)(LAVENDER)T5T6 BLACKL2 WHITEL1 REDL3200V AND 575V THREE PHASET1(BLUE)(TAN)(ORANGE)T2T3 BLACKL2 WHITEL1 REDL3P1 (PURPLE)P2 (BROWN)460V (DUAL VOLTAGE) THREE PHASEPL (PURPLE)P2 (DARK BROWN)T7(PINK)(RED)(LT. BROWN)(BLUE)(TAN)(ORANGE)T8T9T1T2T3T4(YE LLOW)(BLACK)(LAVENDER)T5T6 BLACKL2 WHITEL1 REDL3 Pump OperationsTo reduce the risk of electrical shock, install only on a GFCI protected circuit.