Transcription of AERCO ProtoNode Gateway
1 AERCO ProtoNode Gateway User Manual OMM-0080_0H AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 1 of 126 GF-129 Ph.: 800-526-0288 11/06/2014 GF-129 USER MANUAL Installation, Operation and Maintenance AERCO ProtoNode Gateway Latest Update 11/06/2014 ProtoNode -LER (LonWorks, P/N 64085) ProtoNode -RER (Serial Ethernet, P/N 64084) For Interfacing AERCO Equipment to Building Automation Systems Utilizing: BACnet MS/TP, BACnet/IP, N2, or LonWorks Protocols AERCO ProtoNode Gateway User Manual Page 2 of 126 AERCO International, Inc. 100 Oritani Dr.
2 Blauvelt, NY 10913 OMM-0080_0H 11/06/2014 Ph.: 800-526-0288 GF-129 Technical Support (Mon-Fri, 8am-5pm EST) 1-800-526-0288 Disclaimer The information contained in this manual is subject to change without notice from AERCO International, Inc. AERCO makes no warranty of any kind with respect to this material, including but not limited to implied warranties of merchantability and fitness for a particular application. AERCO International is not liable for errors appearing in this manual. Nor for incidental or consequential damages occurring in connection with the furnishing, performance, or use of this material.
3 AERCO ProtoNode Gateway User Manual OMM-0080_0H AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 3 of 126 GF-1 29 Ph.: 800-526-0288 11/06/2014 TABLE OF CONTENTS CHAPTER 1: INTRODUCTION .. 5 CHAPTER 2: BACNET/LONWORKS SETUP FOR ProtoNode RER/LER .. 7 INSTALLATION STEPS FOR THE CUSTOMER .. 7 RECORD IDENTIFICATION DATA .. 7 MODBUS COM SETTINGS ON AERCO DEVICES (RER OR LER) .. 8 Set Modbus COM Setting On All Devices Connected to the ProtoNode .. 8 DIP SWITCH 9 ProtoNode RER (DIP Switch A0 A7): Setting the MAC Address for BACnet MS/TP .. 9 ProtoNode RER: Setting the Device Instance (Node-ID) for BACnet MS/TP and BACnet/IP.
4 9 ProtoNode RER: Setting the Node-ID for metasys N2 and Modbus/TCP .. 11 Setting the Serial Baud Rate (DIP Switch B0 B3) for BACnet MS/TP .. 11 S0 S3 Bank DIP Switches to Select and Load Device Configuration Files .. 12 CHAPTER 3: INTERFACING ProtoNode TO DEVICES .. 15 ProtoNode RER SHOWING CONNECTION PORTS AND FEATURES .. 15 ProtoNode LER SHOWING CONNECTION PORTS AND FEATURES .. 16 WIRING CONNECTIONS TO ProtoNode RER AND ProtoNode LER .. 17 ProtoNode 6-Pin Phoenix Connector Pin Outs to Modbus RTU Products .. 17 Biasing the Modbus RS-485 Network .. 17 End of Line Termination Switch for the Modbus RS-485 port on the ProtoNode .
5 18 ACS/BMS II WIRING CONNECTIONS TO ProtoNode RER AND LER .. 19 MODULEX BCM CONNECTIONS .. 20 ECS CONNECTIONS .. 20 C-MORE CONNECTIONS .. 20 AERCO C-MORE CONTROLLER PMC BOARD DIP SWITCH SETTINGS .. 21 CHAPTER 4: .. 23 WIRING ProtoNode RER TO RS-485 FIELD PROTOCOL (BACNET MS/TP OR metasys N2) .. 23 WIRING THE ProtoNode LER FIELD PORT TO A LONWORKS NETWORK .. 24 POWER-UP OF ProtoNode RER OR ProtoNode LER .. 24 COMMISSIONING ProtoNode LER ON A LONWORKS NETWORK .. 25 INSTRUCTIONS TO UPLOAD XIF FILE FROM ProtoNode LER USING FS GUI WEB SERVER .. 25 COMMISSIONING ProtoNode FPC-N35 ON A LONWORKS NETWORK.
6 26 INSTRUCTIONS TO UPLOAD XIF FILE FROM ProtoNode FPC-N35 USING FIELDSERVER GUI WEB SERVER .. 26 CHAPTER 5: CONNECT THE ProtoNode S WEB GUI TO SETUP IP ADDRESS FOR BACNET/IP* .. 28 CONNECT THE PC TO THE ProtoNode VIA THE ETHERNET PORT .. 28 USE THE ProtoNode WEB GUI TO CONNECT TO THE ProtoNode .. 29 SET IP ADDRESS FOR BACNET/IP AND MODBUS TCP .. 30 CHAPTER 6: INSTALL AND RUN THE UTILITY SOFTWARE TO SETUP IP ADDRESS FOR BACNET/IP USING RUINET .. 32 CONNECT THE PC TO THE ProtoNode VIA THE ETHERNET PORT .. 32 CONNECT TO THE ProtoNode USING RUI (RUINET) .. 33 AERCO ProtoNode Gateway User Manual Page 4 of 126 AERCO International, Inc.
7 100 Oritani Dr. Blauvelt, NY 10913 OMM-0080_0H 11/06/2014 Ph.: 800-526-0288 GF-129 SET IP ADDRESS FOR BACNET/IP AND MODBUS TCP VIA RUINET .. 34 CHAPTER 7: TROUBLESHOOTING TIPS IF THE UNIT IS NOT WORKING .. 35 CHECK WIRING AND SETTINGS .. 35 MAKE A LOG WITH THE FIELDSERVER UTILITIES USING THE FST DIAG UTILITY .. 35 WRITING SETPOINT TO AERCO DEVICES .. 38 LED DIAGNOSTICS FOR MODBUS RTU COMMUNICATIONS BETWEEN THE ProtoNode AND AERCO S BOILER CONTROLLERS .. 39 ProtoNode LER and RER - LED Locations and Functions .. 39 ProtoNode LER LED Locations and Functions .. 40 ProtoNode RER - LED Locations and Functions.
8 41 NODE OFFLINE LED .. 42 TROUBLESHOOTING PROCEDURES FOR CONNECTION PROBLEMS .. 43 CHAPTER 8: CONFIGURATION INFORMATION .. 44 DEFAULT ProtoNode MODBUS RTU COM SETTINGS FOR AERCO CONTROLLERS 44 APPENDIX A: REFERENCE .. 47 APPENDIX : SPECIFICATIONS .. 47 APPENDIX : COMPLIANCE WITH UL REGULATIONS .. 47 APPENDIX : ProtoNode ADDRESS DIP SWITCH SETTINGS .. 48 APPENDIX B: AERCO EQUIPMENT MONITOR AND CONTROL POINT DEFINITIONS .. 54 APPENDIX : AERCO C-MORE & ACS/BMS II/BMS POINT DEFINITIONS .. 54 APPENDIX : AERCO ELECTRONIC CONTROL SYSTEM (ECS) POINT DEFINITIONS .. 57 APPENDIX : AERCO ACS/BMS II & BCM POINT DEFINITIONS.
9 58 APPENDIX : WATER HEATER MANAGEMENT SYSTEM (WHM) AND ON-BOARD BOILER SEQUENCING TECHNOLOGY (BST) POINT DEFINITIONS .. 60 APPENDIX C: BACNET/IP, BACNET MS/TP, metasys N2, AND LONWORKS POINTS LIST .. 62 APPENDIX : FOUR C-MORES AND ONE ACS/BMS II/BMS .. 62 APPENDIX : EIGHT C-MORES AND ONE ACS/BMS II .. 66 APPENDIX : TWELVE C-MORES AND ONE ACS/BMS II/BMS .. 74 APPENDIX : FOUR MODULEX AND ONE ACS/BMS II .. 85 APPENDIX : ECS AND SMARTPLATE .. 89 APPENDIX : TWELVE C-MORES, SIX ECS/SMARTPLATE, FOUR MODULEX AND TWO ACS/BMS II .. 91 APPENDIX : EIGHT C-MORE BOILERS/HEATERS AND BST/WHM MASTER .. 106 APPENDIX D: C-MORE STATUS AND FAULT MESSAGES.
10 115 APPENDIX E: CONVERSION EQUATIONS FOR TEMPERATURE VARIABLES . 120 APPENDIX F: BCM AND BMM FAULT CODES FOR MODULEX E8 CONTROLLER .. 121 APPENDIX : BCM AND BMM FAULT CODE CONVERSION TABLE .. 121 APPENDIX : BMM FAULT CODE TABLE .. 122 APPENDIX : BCM FAULT CODE 125 AERCO ProtoNode Gateway User Manual OMM-0080_0H AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 5 of 126 GF-1 29 Ph.: 800-526-0288 11/06/2014 CHAPTER 1: Introduction AERCO s multi-protocol communications Gateway supports integration of AERCO devices with customers building control and energy management systems. The plug-n-play package supports integration with BACnet/IP, BACnet MS/TP, LonWorks, and Johnson Controls metasys N2 systems.
