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Air Brake Handbook

| Compressors | Valves | Wheel End Solutions | Air Treatment | Integrated Modules | Electronics | Air Brake Handbook 2009 Bendix Commercial Vehicle Systems LLC All Rights Reserved1 More info: visit 1-800-AIR- Brake (1-800-247-2725)The Air Brake Handbook 2009 Bendix Commercial Vehicle Systems LLC All Rights Reserved2 More info: visit 1-800-AIR- Brake (1-800-247-2725)Device IndexA-18 Controller Assy.. 42 Actuators .. 17AD-2 Air Dryer.. 12AD-4 Air Dryer.. 12AD-9 Air Dryer.

General Precautions. 5 More info: visit www.bendix.com 1800AIRBRAKE (18002472725) Air Supply The vehicle’s compressor takes in fi ltered air, either at atmospheric pressure from the outside or already at an increased pressure (e.g. from the engine turbocharger), and compresses it. The compressed

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Transcription of Air Brake Handbook

1 | Compressors | Valves | Wheel End Solutions | Air Treatment | Integrated Modules | Electronics | Air Brake Handbook 2009 Bendix Commercial Vehicle Systems LLC All Rights Reserved1 More info: visit 1-800-AIR- Brake (1-800-247-2725)The Air Brake Handbook 2009 Bendix Commercial Vehicle Systems LLC All Rights Reserved2 More info: visit 1-800-AIR- Brake (1-800-247-2725)Device IndexA-18 Controller Assy.. 42 Actuators .. 17AD-2 Air Dryer.. 12AD-4 Air Dryer.. 12AD-9 Air Dryer.

2 12AD-IP Air Dryer .. 12AD-IS Air Dryer Module .. 12AD-SP Air Dryer .. 13AF-3 In-line Air Filter .. 13 Air Disc Brakes .. 20 ASA-5 Automatic Slack Adjuster 18BA-921 Air Compressor .. 8, 9BA-922 Air Compressor .. 8-9 BASIC Test Kit .. 9 Bendix Modules .. 45BP-R1 Bobtail Proportioning Relay Valve .. 22 BVA-85 Brake Valve Actuator .. 46BX-2150 Air Compressor .. 8 Converter Dolly Brakes.. 33 Cyclone DuraDrain Trailer Water Separator .. 13D-2 Governor.

3 10DC-4 Double Check Valve .. 14DD3 Safety Actuator .. 17 Dryer Reservoir Module .. 12DS-2 Double Check and Stop Light Switch .. 14 DuraFlo 596 Air Compressor . 8, 9E-10 Brake Valve .. 15E-10P Brake Valve .. 15E-10PR Retarder Control Brake Valve .. 15, 16E-12 , E-15 Brake Valves .. 15E-14 Brake Valve .. 15E-6 Brake Valve .. 15E-7 Brake Valve.. 15E-8P Brake Valve .. 15EC-30 ABS/ATC Controller .. 36EC-60 ABS/ATC Controller .. 36 ESP Functionality.

4 39 EverFlow Module .. 13FD-3 Fan Clutch .. 46FD-l Fan Clutch .. 46 Inlet Check Valve.. 10 Inlet Regulating Valve .. 10LP-2 and LP-3 Low Pressure Indicators .. 11LQ-5 Bobtail Ratio Valve .. 22M-32 and M-32QR Modulators 35MC-30 Controller Assy.. 42MV-3 Dash Control Module .. 29PE-4 Control Valve .. 32PP-1 and PP-2 Valves .. 24PP-1 Control Valve .. 34PP-3 Control Valve .. 24PP-5 Push-Pull Control Valve.. 27PP-7 Control Valve .. 24PP-8 Control Valve.

5 24PP-DC Park Control Valve .. 28PR-3 Reservoir Control Valve.. 34PR-4 Pressure Protection Valve 14 PuraGuard QC Oil Coalescing Filter .. 13QR-1 Quick Release Valve .. 21QR-1C Quick Release Valve .. 26QR-L Quick Release Valve .. 21 QRN-2 Quick Release Valve .. 21 QRV Quick Release Valve .. 21R-12DC Relay Valve .. 23R-12P Relay Valve .. 23, 34R-12 Relay Valve .. 23R-14 Relay Valve .. 23R-6 Relay Valve.. 23R-7 Modulating Valve .. 23R-8P Relay Valve.

6 23R-8 Relay Valve.. 23RD-3 Control Valve .. 27 RDU (Remote Diagnostic Unit) . 44RE-6NC Relay Emergency Valve 34 Reservoirs .. 11RV-1 Pressure Reducing Valve . 14S-Cam Brakes .. 19SB-1 Spring Brake Actuator .. 17SC-3 Single Check Valve .. 11SC-PR Valve .. 13SD3 Roto Safety Actuator .. 17 SDS-9600 Trailer Suspension Dump Valve .. 27SL-4 and SL-5 Stop Lamp Switches .. 26 Spring Brake Actuators.. 17SR-2 Spring Brake Valve .. 31SR-4 Spring Brake Valve.

7 31SR-5 Spring Brake Valve .. 31 SRC-7000 Trailer Spring Brake Valve .. 31ST-1 , ST- 3 and ST-4 Safety Valves.. 10 SureStroke Indicator .. 18SV-1 Synchro Valve.. 27, 34SV-4 Trailer Release Valve .. 34 System-Guard Trailer Air Dryer . 13 TABS-6 Trailer ABS .. 41 TABS-6 Advanced Trailer ABS .. 41 TABS-6 Advanced MC Trailer ABS 41TC-2 Trailer Control Valve .. 29TC-6 Trailer Control Valve .. 29TE-1 Trailer Emergency Stop Light .. 32TP-3 Tractor Protection Valve.

8 30TP-3DC Tractor Protection Valve 30TP-4 Tractor Protection Valve . 30TP-5 Tractor Protection Valve . 30TR-3 Valve .. 27 Trailer Control (TC) Valves .. 29Tu-Flo 550 Air Compressor .. 8, 9Tu-Flo 750 Air Compressor .. 8, 9TW-1 , TW-3 and TW-6 Control Valves .. 26TW-11 Valve .. 26WS-24 Wheel Speed Sensors . 35 Yaw Stability .. 39 Alphabetic Device Index3 More info: visit 1-800-AIR- Brake (1-800-247-2725) Handbook Section IndexHow to use the Air Brake HandbookDIN symbols are used in this Index.

9 2 general Precautions.. 4 Section 1: An Overview 5 Overview.. 5 Section 2: The Charging System 6-14 Compressors .. 7-9 Compressor Maintenance Guidelines .. 9 Governors and Components .. 10 Reservoirs and Components .. 11 Air Dryers .. 12-13 Additional Charging System Related Components .. 14 Section 3: The Control System 15-27 Dual Circuit Brake Valves .. 15-16 Actuators .. 17 Slack Adjusters .. 18 Foundation Brakes: S-Cam and Air Disc .. 19-20 Quick Release, Ratio Valves .. 21 Ratio, Proportioning Valves.

10 22 Relay Valves.. 23 Push-Pull Valves.. 24 Spring Brake Valves .. 25 Lever Operated Control Valves .. 26 Additional Control Valves .. 26-27 Section 4: Tractor Parking, Trailer Charging/Parking and Emergency Systems 28-32 Park Control Valves .. 28 Dash Control Modules .. 29 Trailer Control Valves .. 29 Tractor Protection Valves .. 30 Trailer Spring Brake Valves .. 31-32 Section 5: Converter Dolly Brakes 33-34 Trailer/Converter Dolly Brakes .. 33-34 Section 6: Antilock Braking Systems 35-Introduction.


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