Airtek - Compressed Air Filter specification. - fsetech.com

1 Compressed Air FiltersJLA, JT & JW SeriesAIRTEKPREMIUM PRODUCTS FOR INDUSTRYC ompressed Air FiltersLowest Pressure DropMulti-stage design removes bulk liquids and particulate contaminants before they reach the high efficiency Extended Element lifeAfter pre-separation, only a small percentage of contaminants remain to reach the element. Typical element life under normal conditions can exceed one Installation & MaintenanceConvenient top-loading elements allow forchangeout without disturbing inlet/outlet piping or Visual Assurance Of PerformanceStandard differential pressure Overall Cost Of OperationAs a result of the features noted above, Airtek JLA filters offer the lowest operating cost, savingsyou thousands of dollars (see page 3).The JLA Filter Offers:Air Out2nd StageDrain1st StageDrainAir InFirst StageQuiet ZoneSecond StageDelta PGaugeJLA SeriesThe atmosphere that surrounds us is contaminated with varying concentrations ofhydrocarbons and solid particles.

2 These contaminants, when Compressed , form a pressurizedconcentration of contaminated gases, varnished oil and soiled water. Production downtime andunscheduled business interruptions are all too often caused by these concentratedcontaminants. Airtek filters protect your air system by removing contaminants before they cando any damage. Keeping your Compressed air clean, dry and oil-free is Airtek s a dry air system, free of unwanted contaminants, results in longlife and maximum efficiency of air operated equipment. The investment is smallin comparison to the long-term are two types of Airtek JLA filters. The particulate Filter removes solids;the coalescing Filter removes liquid, aerosols and Drop - The Hidden CostAirtek s JLA Filters provide the highest level of filtration efficiency with the lowest overall operating pressure drop of only PSID over an extended element life, 3-4 times longer thanconventional condition indicator life extended by two-stage load is pre-separated through impingement action and quiet zone oil mist is directed into high efficiency coalescing Of Element LifePressure DropELEMENT LIFE COMPARISONJLA SeriesStandardCoalescerElement ExpirationKWCOMPETITORS Filter INSTALLED15 PSIG PSAVINGSAIRTEK JLA Filter PSIG 1 PSIG PRESSURE DROPANNUAL POWER COST= BHP X.

3 746= KW X $/KWH X HRS/YR= 90 X $.08 X 8000= 1/2% OF TOTAL POWER COST= $ X 15 PSIG= COST OF COMPETITORS - COST OF Airtek JLA Filter = $4, - $1, $ X PSIG= $1, $4, .005 X $57, $ $57, 108 X .746= 90 : JLA Cost of Pressure Drop, 100 HP Compressed Air System= $3, PER YEARPT ypical Competitors Filter InstallationPressure drop and element life is dependent uponthe total contaminant load. Pre- Filter is required toremove solids and particlesParticulate FilterP Average ( PSI)CoalescerP Average ( PSI)= Total AverageP of 15 PSI(assumes elements changed out at 10 PSID) Airtek JLA Filter InstallationTwo stage filtration process eliminates the need forpre-filters. Contaminants that cause pressure dropare pre-separated, so that they don t become lodged inthe element. Average pressure drop, if changed out at10 PSID, would be only Total AverageP of PSI(assumes elements changed out at 10 PSID)Average Determined By Life Curve Of Filter ElementsAnnual cost measuredin $ per each PSI drop(based on 8,760 hr/yrcompressor usage)ELECTRIC UTILITY RATE (c/kwh)ANNUAL COST OF ONE PSIG PRESSURE DROP ($/psi)120011001000900800700600500400300 20010000246810121225 HP25 HP50 HP50 HP75 HP75 HP100 HP100 HP150HP150HP200 HP200 HP250 HP250 HPAirtek is proud to introduce a revolutionary new concept in filtration.

4 The unique conical shape of Airtek sApex elements housed in a cylindrical vessel allows for the reduction of annular velocities as compressedair flows through. Annular velocity is measured in the space between the outside of the Filter element andthe inside wall of the Filter housing. It is in this space that oil particles can be re-entrained into the effluentair addition to reduced annular velocities, coalesced oil drains more effectively from the JLA element. As seenin the illustration, with a typical cylindrical element, the coalesced oil in the drain layer must drop out andfall against the flow of air making its way out of the housing. In the JLA element the oil rolls down the outerdrain layer and its virtually unaffected by the airflow. This combination results in the most effectiveseparation of contaminant from the air typical cylinder shaped elements the purified air flows along the element, the velocity continuallyincreases to it maximum speed at the top of the element.

5 The higher the annular velocity the greater thepotential for liquid re-entrainment back into your air system. With the Apex element there is no increase in velocity, rather the airflow is evenly distributed across theface of the element. This design has also been proven to be less affected by slugs of liquids, therebyenhancing performance and with the pre-separation of bulk contaminants in the dual-stage Filter housing, the JLA Filter offerssuperior performance, and High Performance ElementsCoalescing - StandardRemoves Aerosols and Solids Down to .001 +% DOP Rated ( to um)<1 PSID - Clean4 Extremely low pressure dropExtended element life High removal efficiencyNo hassle element replacementEconomicalParticulateRemoves Micron Absolute<1 PSID - CleanAnnular velocityremains low and constant indirection of VELOCITY AIR FLOWJLA ElementCoalesced oil rolls down drain layerunaffected by air flowing LayerAIR FLOW VELOCITY INCREASET ypical cylinder shaped elementCoalesced droplets must fall to bottom against the flowing JW and JT in-line filters are designed for standard industrial service.

6 They areideal for small to medium size systems, point of use applications and the replacementof older, less efficient JW housing (15 to 300 SCFM) consists of two sections. The head section is a diecast zinc. The two sections work synergistically with the Filter element to purify theflow of Compressed fabricated steel JT housing (400 to 1600 SCFM) is engineered to maintainlow velocities, minimize pressure drop and prevent re-entrainment. All Airtek Filter assemblies are available with pressure differential indicators andelectronic drain systems. The JLA and JT come standard with stainless steelidentification plates. To prolong element lifeand prevent overloading, both JW and JT filters should be installed downstreamof an air receiver, after cooler and centrifu-gal separator. A high quality electronic drain valve protect-ed by an in-line Y strainer is recommended for all drainpoints.

7 When excessive contamination is present, aparticulate Filter should be installed upstream from & JT In-Line Filters5 Airtek has a complete selection of automatic condensate drains for use withyour filters. The product line consists of Mechanical Drains, Electronic TimedDrains, Zero Air Loss Demand Drains, and Pneumatically Operated Oil/Water Separators set a new standard in providing the most advancedtechnology for reducing the lubricant volume in Compressed air condensate,destined for disposal. Using an Airtek Oil/Water Separator can reduce the cost ofhandling contaminated condensate by as much as 98%.Standard equipment on all JLA and JT Filters, pressuredifferential gauges indicate the need for element SeriesJW Series6 Typical Compressed Air SystemCompressed Air SourceISO Class 1-4-1 ISO Class 1-4-1CT - ColdTrapTMRefrigerated DryerECP-Elite Series with ColdPoint CoaslescingTMSC-SmartCycleTMRefrigerated DryerES-Elite Series Refrigerated DryerTD-Single Tower Blower Purge Desiccant(Filters Standard)TW - Heatless DesiccantTWP-Externally Heated DesiccantTWB-Blower Purge DesiccantSO Class 1-3-1 ISO Class 1-2-1 or 1-1-1-40oF PDP/ -100oF PDPC oalescerGeneral Plant Air:High efficiency coalescing applications when removal of liquid and suspended fines are Dryer System:Pre- Filter protection for desiccant type air dryers.

8 Maintains dryer efficiency by preventing coating of bed with oil or condensed water, leaving only vapors for dryer to remove. Prevents catastrophic oil flood should separator Plant Air:Prefilter for coalescers where solid particlecontaminates show heavy presence. Source particulate filtration where very high dirt loading capacity is Dryer System: Safety after- Filter for desiccant type dryers to control dusting to the 3um absolute level. Note: Airtek JLA Series Filters do not require particulate pre-filtration as theyincorporate a multi-stage design that satisfies the pre- Filter requirements FactorsFor Maximum flow rate, multiply model flow rate shown by the correction factor corresponding to the working ParticleSize (um)Max. Concentrationppm (mg/m )Max. Pressure DewpointF ( C)WaterOil3 Max. Concentrationppm (mg/m ) ( )(1)(5)(8)(10)--94-40-4374550(-70)(-40)( -20)(+3)(+7)(+10).

9 ( )( )(1)(5)(25)-bar g1234678111417psig1530456085100 115 150 200 250 Correction Specifications & DimensionsModelCapacitySCFM@ 100 Bar)PipeSizeIn (mm)In (mm)WeightLbs (Kg)In (mm)DimensionsJLA - Coalescer SeriesJLA-200-CJLA-400-CJLA-800-CJLA-803 -CJLA-1100-CJLA-1104-CJLA-1600-CJLA-2100 -CJLA-2106-CJLA-3200-CJLA-3206-CJLA-3600 -C JLA-4500-C JLA-5000-C JLA-5008-C JLA-5600-C JLA-5608-C JLA-7200-C JLA-7210-C JLA-9500-C JLA-9510-C JLA-12000-C JLA-12012-C200 400 800 800 100 100 1600 2100 2100 3200 3200 3600 4500 5000 500 5600 5600 7200 7200 9500 950012000 12000( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (269) (269) ( )( )(660) (1064) (1645) (1645) (1645) (1645) (2038) (2038) (2038)(2194)(2194) (2232)(2232) (2232)(2232)(2238) (2238) (2489) (2489) (2572) (2572) (2594)(2594)(152) (152) (194) (194) (324) (324) (498) (498) (498) (559) (559) (635) (635) (635) (635) (660) (660) (711) (711) (762) (762) (813) (813)(565) (940) (1429) (1429) (1429) (1429) (1651) (1651) (1651) (1822) (1822) (1822) (1822) (1822) (1822) (1822) (1822) (2026) (2026) (2026) (2026) (2026) (2026)(114) (114) (305) (305) (305) (305) (419) (419) (419) (457) (457) (457) (457) (457) (457) (457) (457) (635) (635) (635) (635) (635) (635)

10 2" NPT " NPT " NPT 3" NPT 3" FLG 4" FLG 4" FLG 4" FLG 6" FLG 4" FLG6" FLG6" FLG 6" FLG 6" FLG 8" FLG 6" FLG 8" FLG 8" FLG 10" FLG 8" FLG 10" FLG 10" FLG 12" FLGF ilterQuantity1 1 1 1 1 1 2 3 3 4 4 5 6 7 7 7 7 9 9 12 12 15 1526" 41 7/8" 64 3/4" 64 3/4" 64 3/4" 64 3/4" 80 1/4" 80 1/4" 80 1/4" 86 3/8" 86 3/8" 87 7/8" 87 7/8" 87 7/8" 87 7/8"88 1/8" 88 1/8" 98" 98" 101 1/4" 101 1/4" 102 1/8" 102 1/8"6" 6" 7 5/8" 7 5/8" 12 3/4" 12 3/4" 19 5/8" 19 5/8" 19 5/8" 22" 22" 25" 25" 25" 25" 26" 26" 28" 28" 30" 30" 32" 32"22 1/4" 37" 56 1/4" 56 1/4" 56 1/4" 56 1/4" 65" 65" 65" 71 3/4" 71 3/4" 71 3/4" 71 3/4" 71 3/4" 71 3/4" 71 3/4" 71 3/4" 79 3/4" 79 3/4"79 3/4" 79 3/4" 79 3/4" 79 3/4"4 1/2" 4 1/2" 12" 12" 12" 12" 16 1/2"16 1/2" 16 1/2"18" 18" 18" 18" 18" 18" 18" 18" 25" 25" 25" 25" 25" 25"18 71 80 87 98 112 196 201 221 430 450 370 373 376 390 590 596 610 620 980 996 896 910(8) (32) (36) (39) (44) (51) (89) (91) (100) (195) (204) (168) (169) (171) (177) (268) (270) (277) (281) (445) (452) (406) (412)ABCIn (mm)DJLA SeriesJLA SeriesDCABBACDP articulateModelHigh TempModelCapacitySCFM@ 100 Bar)PipeSizeIn (mm)In (mm)WeightLbs (Kg)In (mm)