AIRTRONIC / AIRTRONIC M

1 AIRTRONIC / AIRTRONIC MTechnical description, installation,operation and maintenance heater for diesel and petroloperating independently of the D2, 12 V25 2069 05 00 00 AIRTRONIC D2, 24 V25 2070 05 00 00 Complete packageAirtronic D2, 12 V25 2115 05 00 00 AIRTRONIC D2, 24 V25 2116 05 00 00 AIRTRONIC MOrder D3, 12 V25 2317 05 00 00 AIRTRONIC B4, 12 V20 1812 05 00 00 AIRTRONIC D4, 12 V25 2113 05 00 00 AIRTRONIC D4, 24 V25 2114 05 00 00 AIRTRONIC D4 Plus, 12 V25 2484 05 00 00 AIRTRONIC D4 Plus, 24 V25 2498 05 00 0025 2069 90 99 for more technical information and 2 Concept of this manual .. 3 Special text structure, presentation and picture symbols .. 4 Important information before starting work .. 4 Statutory regulations .. 5, 6 Safety instructions for installation and operation.

2 7 Accident prevention .. 7 Product information Scope of supply: heater, universal installation kitand complete packages .. 8, 9 Scope of supply: heater and Plus installation kit .. 10, 11 Technical data AIRTRONIC D2 .. 12 Technical data AIRTRONIC D3, D4, D4 Plus .. 13 Technical data AIRTRONIC B4 .. 14 Main 15 Installation Installation and location .. 16 Installing the 24 V heater in a vehicle for the transportof dangerous 17 Installation 16, 17 Possible installation positions .. 18 Cable harness connection, right or left .. 18 Mounting and fastening .. 19 Nameplate .. 20 Heater air system .. 21 Exhaust 22 Combustion air 23 Fuel supply .. 24 28 Operation and Operating instructions / important information for operation .. 29function Initial commissioning.

3 29 Description of functions .. 30 Control and safety devices / EMERGENCY OFF .. 31 Electrical system Heater wiring .. 32 Parts list for the circuit diagrams / Circuit diagrams .. 33 45 Troubleshooting In case of faults, please check the following points .. 46 Maintenance 46 Service Maintenance instructions .. 46 46 Environment Certification .. 47 47 EU Declaration of Conformity .. 47 Lists List of key words .. 48, 49 List of abbreviations .. 49 Visit for more technical information and of this manualThis manual aims to support the service companyinstalling the heater and to provide the user with allimportant information about the manual has been divided into 8 chapters to makeit easier to find the corresponding information you will find important introductoryinformation about installation of the heaterand about the structure of the informationHere you will find information about the scopeof supply.

4 The technical data and thedimensions of the you will find important information andinstructions referring to installation of and functionHere you will find information about theoperation and function of the systemHere you will find information about theelectronic system and electronic componentsof the / maintenance / serviceThis section contains information on possiblefaults and malfunctions, troubleshooting,maintenance and the service you will find information about certificationand disposal of the heater together with the EUDeclaration of you will find the key word list andabbreviations for more technical information and text structure, presentationand picture symbolsThis manual uses special text structures and picturesymbols to emphasise different refer to the examples below for thecorresponding meanings and associated structure and presentationsA dot ( ) indicates a list which is started by aheading.

5 If an indented dash ( ) follows a dot, this listis subordinate to the symbolsRegulation!This picture symbol with the remark Regulation refers to a statutory regulation. Failure to comply withthis regulation results in expiry of the type permit forthe heater and preclusion of any guarantee andliability claims on J. Ebersp cher GmbH & Co. KG andits associated !This picture symbol with the remark Danger! refersto the risk of a fatal danger to life and limb. Undercertain circumstances, failure to comply with theseinstructions can result in severe or !This picture symbol with the remark Caution! refersto a dangerous situation for a person and / or to comply with these instructions can result ininjuries to people and / or damage to remarks contain application recommendationsand useful tips for installation of the information beforestarting workRange of application of the heaterThe air heater operating independently of an engine isintended for installation in the following vehicles,depending on its heating output: Vehicles of all kinds (max 9 seats) Construction machinery Agricultural machinery Boats, ships and yachts (only diesel heaters) Camper vans The heaters (only diesel heaters, 24 volt) can be in-stalled in vehicles used for the transport of dange-rous goods as per ADR.

6 The current controller is to be replaced by a speci-al controller when the heater is to be used to heatthe freight compartment / cargo (order no. see hea-ter price list or spare parts list). The "Plus" installation kits are intended for installa-tion in a camper of the heater Pre-heating, de-misting windows Heating and keeping the following warm: Driver and working cabs, Ship s cabins Freight compartments Passenger and crew compartments Camper vansOn account of its functional purpose, the heater is notpermitted for the following applications: Long-term continuous operation, for preheatingand heating of: Residential rooms Garages Work huts, weekend homes and hunting huts Houseboats, etc. Heating or drying: Living creatures (people or animals) by blowing hotair directly at the subject Objects Blowing hot air into containersCaution!

7 Safety instructions for application andproper purpose The heater must only be used and operated for therange of application stated by the manufacturer incompliance with the Operating instructions included with every note!Please note!Visit for more technical information and Regulations!Directive 2001 / 56 / EU of the EuropeanParliament and the Council Arrangement of the heater Parts of the structure and other components nearthe heater must be protected from excess heatexposure and possible contamination from fuel oroil. The heater must not pose a fire hazard even whenit requirement is deemed to be fulfilled whenadequate clearance to all parts is observed duringinstallation, sufficient ventilation is provided andfire-proof materials or heat plates are used. The heater must not be mounted in the passengercompartment of vehicles in class M2 and a heater in a hermetically sealed enclosurewhich otherwise complies with the conditionsstated above may be used.

8 The factory nameplate or duplicate must be affixedso that it can still be easily read when the heateris installed in the vehicle. All appropriate precautions must be taken whenarranging the heater to minimise the risk of injuriesto persons or damage to other property. Operating status display A clearly visible operating display in the user sfield of vision must indicate when the heater isswitched on and off. Fuel supply The fuel intake connection must not be located inthe passenger compartment and must be sealedwith a properly closing lid to prevent any fuel leaks. In heaters for liquid fuel where the heater fuel isseparate from the vehicle fuel, the type of fuel andintake connection must be clearly identified. A warning sign is to be fixed to the intakeconnection indicating that the heater must beswitched off before refuelling.

9 Exhaust system The exhaust outlet must be arranged so as toprevent any penetration of exhaust fumes into thevehicle interior through the ventilation system,warm air intakes or open windows. Combustion air intake The air for the heater combustion chamber mustnot be sucked in from the passenger compartmentof the vehicle. The air intake must be arranged or protected insuch a way that it cannot be blocked by otherobjects. Heater air intake The heater air supply must consist of fresh air orcirculated air and be sucked in from a clean areanot contaminated by exhaust fumes of the drivemachine, the combustion heater or any othersource in the vehicle. The intake pipe must be protected by a grid orother suitable means. Hot air outlet The hot air pipes within the vehicle must bearranged or protected in such a way that there isno risk of injury or damage if they are touched.

10 The air outlet must be arranged or protected insuch a way that it cannot be blocked by regulationsThe Federal Road Transport Directorate has issuedan "EC type approval" and an "EMC type approval"for the heater for installation in motor vehicles andwith the following official type approval marks, notedon the heater name e1 00 0025 EMC- e1 031516 AIRTRONIC MEC- e1 00 0026 EMC- e1 031653 Statutory Regulations!Mounting the heater in a vehicle for the transport ofdangerous goods as per ADR When the heater is to be installed in vehicles for thetransport of dangerous goods, the regulations ofADR must also be observed (see page 6).Visit for more technical information and Regulations!Additional regulations for certain vehicles named inDirective 94 / 55 / EC (ADR Framework Directive)ScopeThis appendix applies to vehicles for which the specialprovisions of Directive 94 / 55 / EC apply tocombustion heaters and their of terms usedFor the purposes of this appendix, the vehicledesignations "EX / II", "EX / III", "AT", "FL" and "OX"according to Chapter of Annex B of Directive 94 /55 / EC are regulationsGeneral provisions (EX / II, EX / III, AT, FL and OXvehicles)Avoid heating and ignitionThe combustion heaters and their exhaust gas routingshall be designed, located, protected or covered soas to prevent any unacceptable risk of heating orignition of the load.