Alpha Performance Parts Alpha Engine …

1 Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet: Manual - Edition Performance PartsAlpha Engine Management SystemAlpha Plus Engine Management SystemSimplex 11-09-2001 Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet: view of our policy of continuous improvement, theinformation in this guide is subject to change MOTOR PRODUCTS EUROPE LTD SHALLNOTBELIABLE FOR TECHNICALOR EDITORIALERRORS OROMISSIONS CONTAINED HEREIN.

2 NOR FORINCIDENTALOR CONSEQUENTIALDAMAGESRESULTING FROM THE FURNISHING, Performance ,OR USE OF THIS guide contains information protected by part of this guide may be photocopied or reproducedin any form without prior written consent fromSTANDARD MOTOR PRODUCTS EUROPE LIMITEDAll of the Alpha Performance kits are designed specifically for theapplication as detailed, and should therefore do not requirefurther modification unless modifications made to components within the kits will invalidatethe warranty. Should any problems be encountered during installation,please contact Standard Motor Products Europe Limitedor your authorised Alpha names mentioned herein are for identificationpurposes only and may be trademarks and/or registeredtrademarksTMof their respective Motor Products Europe Limited 2001 Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet.

3 ELECTRONICCONTROLUNITS9 GOLDPERFORMANCEKITS(ALPHAPLUSENGINEMANAG EMENT)10 SILVERPERFORMANCEKITS(WEBER/ Alpha ) 11 BRONZEPERFORMANCEKITS(ALPHAIGNITIONMANAG EMENT)12 WIRINGHARNESSES13 ELECTRICALFITTINGS15 MONOTHROTTLEBODIES16 INJECTORMOUNTINGELBOWS17 TWINDCOE THROTTLEBODIES19 TWINDCNF THROTTLEBODIES20 TWINIDF THOTTLEBODIES21 INLETMANIFOLDS22 AIRFILTERFLANGE& INLETTUBES23 AIRFILTERMOUNTINGFLANGES24 AIRHORNSELECTION25 PERFORMANCEAIRFILTERSELECTION26 THROTTLELINKAGE- TOPMOUNTING27 THOTTLELINKAGE- BOTTOMMOUNTING28 THOTTLEBODYADJUSTMENT29 LEVERS& GASKETS30 POTENTIOMETERMOUNTINGKITS(THROTTLEBODY)3 1 POTENTIOMETERMOUNTINGKITS(CARBURETTOR)32 WEBERFUELINJECTORS33 PICOFUELINJECTORS34 WEBERINJECTORMOUNTINGKITS35 PICOINJECTORMOUNTINGKITS36 LOWPRESSUREFUELPUMPS37 HIGHPRESSUREFUELPUMP40 FUELFILTER(METAL)41 FUELFILTER(PLASTIC)42 FUELFILTER/PUMPMOUNTINGKIT43 FUELFILTER& FITTINGS44 FUELPRESSUREREGULATORS46 IN-RAILFUELPRESSUREREGULATOR47 MOTORSPORTFUELPRESSUREREGULATOR48 FUELPRESSUREDAMPERA lpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet.

4 FUELLINEHOSES& FITTINGS50 PLASTICHOSECONNECTORS51 INERTIASWITCH52 CD IGNITIONPACK53 IGNITIONMODULES54 IGNITIONCOIL& MODULE55 IGNITIONCOIL57 4 CYLINDERSTATICIGNITIONCOILS59 PLUGTOPCOILS60 BALLASTRESISTOR61 6 CYLINDERSTATICIGNITIONCOIL62 SPARKPLUGLEADS63 TEMPERATURESEMSORS64 STANDARDCOOLANTTEMPERATURESENSORS65 AIRTEMPERATURESENSORS66 AIRPRESSURESENSORS68 SPEEDSENSORS69 CRANKSHAFTRPM TRIGGERDISCS70 36-1 CRANKSHAFTRPM TRIGGERDISCS71 SPECIFICTRIGGERDISCKITS72 COLDSTARTAIRVALVE73 COLDSTARTAIRVALVEMOUNTINGKIT74 COLDSTARTAIRMANIFOLDS75 LAMBDASENSOR& BOSS76 ALPHAPUBLICITYMATERIAL77 ALPHAPLUS& PLUS2 CALIBRATIONEQUIPMENT78 ALPHAPLUSCALIBRATIONEQUIPMENT79 DEALEREQUIPMENT81 LAMBDADISPLAYSYSTEMS82 RPM LIMITER83 SEQUENTIALGEARSHIFTDISPLAY84 GEARSHIFTLIGHTKITS85 CATALOGUES/BROCHURES86 CUSTOMERS CARS87 INDEXA lpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet: Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet.

5 Plus Electronic Control Units GENERAL SPECIFICATIONH ousing: Die-cast aluminium alloy casing complete with cast mounting : Suitable only for the passenger : 35-way D-type with retention latch and : Microprocessor controlled digital unit with integral ignition amplifiers and original equipment enginespeed signal : Controls ignition and injection with closed loop lambda fuel control and closed loop turbowastegate Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet: Number Product DescriptionPI042 ECUFor Alpha Type Signal FramePI043 ECU For Original Equipment Signal Frame Interface9990226100 Micro ControllerECU TECHNICAL CHARACTERISTICSN ominal power supply: +12 of power supply: +7 to 16 range: -30 to +60 general: 3g peak to Frequency 5 to & water ingress: Humidity below 90%, non-condensing.

6 No direct water splash. No water entrapment within drivers: 4 Ignition amplifiers: 2 Air valve driver: 1 Turbo wastegate drivers: The turbo wastegate driver may be reconfigured as an extra ignition EQUIPMENT RPM SIGNAL INTERFACESThe ECU PI043 is fitted with a micro controller device that is programmed to accept the correctOriginal Equipment RPM signal pattern and Engine configuration. The dealer must detail the signal pattern when ordering PI043 ECU PI043 ECU part number requires a suffix code to identify the RPM signal pattern to beprogrammed:The first character specifies the RPM signal pattern:B = Bosch 60-2M =*Rover MEMS 36-1-1E = Ford EECIV 36-1R =*Renault Renix 44-2-2G =*Weber IAW 60-2K =*Rover K Series Non-VVCL=*Rover K Series VVC* Special Order Only - Please Contact Alpha second character specifies the number of cylinders:4 = 4 Cylinders6 = 6 Cylinders8 = 8 A6 cylinder Engine with a Bosch 60-2 teeth signal pattern will require a PI043.

7 B6 ECU PI0142 is fitted to engines that have been fitted with an Alpha trigger disc Plus Electronic Control Units Alpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet: Plus 2 Electronic Control UnitsPart Number Product DescriptionPI150 Alpha Ignition Only Electronic Control Unit (ECU)9990297900 PI150 Retaining BracketTECHNICAL SPECIFICATION PI150 Ignition Control Drives up to two internal ignition amplifiers to cover all distributor and static ignition system types.

8 256 point calibration table (16 Engine speed points against 16 load points). Air temperature correction. Engine rev limiter (soft and hard cut).GeneralThe ECU is supplied with a calibration to suit one of a range of Engine types and specifications orwith a safe ignition base map. For non-standard specifications it needs to be programmed by anapproved Alpha Dealer for maximum benefit. Inbuilt tachometer output drive. Inbuilt gear shift indicator lamp drive (Gear Shift Lamp Kits. See Page 84) Direct 36-1 or 60-2 Signal Alpha Ignition Only Electronic Control UnitAlpha Group - Standard Motor Products Europe Limited - Dolphin Road - Sunbury - Middlesex - England - TW16 7 HETel: +44 (0) 1932-788805 - Fax: +44 (0) 1932-789809 - E-mail: - Internet.

9 Number Product DescriptionK98003 GeneralAlpha Plus 4 Cylinder Engine Management KitK99010 AlphaPlusEngine Management Kit - Ford Zetec 16vK99011 Alpha Plus Engine Management Kit - Ford Zetec 16vK99012 Alpha Plus Engine Management Kit - Vauxhall/Opel XE 16v (Distributor)K99013 Alpha Plus Engine Management Kit - Vauxhall/Opel XE 16v (Static)K99016 Alpha Plus Engine Management Kit - Vauxhall Ecotec 16vK99018 Alpha Plus Engine Management Kit - Peugeot/Citro n (XU9) 8v (Static)K99019 Alpha Plus Engine Management Kit - Ford Kent 8v (Static)K20002 Alpha Plus Engine Management Kit - VW 16v (Static)K20003 Alpha Plus Engine Management Kit - Renault Clio/19 16v (Distributor)K20013 Alpha Plus Engine Management Kit - Renault Clio Sport 172 16v (Static)*Typical Power FiguresFord Zetec 16v Std 128 bhp (95kW) Alpha 165 bhp (123kW)Renault Clio 16v Std 137 bhp (102kW)(@ Flywheel)Alpha155 bhp (116kW)Renault Clio Sport 172 16v Std 165 bhp (123kW)(@ Flywheel)Alpha185 bhp (138kW)Vauxhall Ecotec 16v Std 132 bhp (98kW)(Fast Road Cams)Alpha171 bhp (128kW)Vauxhall XE 16v Std 150 bhp (112kW)Alpha180 bhp (135kW)

10 V 16v Std 139 bhp (104k W)(@ Flywheel)Alpha167 bhp (124kW)Peugeot/Citro n 8v Std 128 bhp (96kW)(205 GTi)Alpha170 bhp (127kW)These Gold Performance Kits release the Performance potential of production Ford, Renault, VW,Vauxhall/Opel & Peugeot/Citro n engines. A complete kit covers both fuel injection anddistributorless ignition requirements in a fully integrated package. The kits are supplied with alambda sensor and can operat