AOCH - AOCHM SERIES

1 AOCH - AOCHM SERIES . AOCHM SERIES . with hydraulic motor AOCH SERIES . with electric motor AIR COOLED. OIL COOLERS. Thermal capacity to 210hp (157Kw). Can be customized to fit your needs. Severe duty construction with OSHA Cools: Fluid power systems, rock crushers, guard. presses, shears, lubrication equipment for Serviceable Core . paper machinery, gear drives, marine transmis- Operating temperature of 300 F at 300 PSI. sions, etc. Electric or hydraulic drive. Optional: internal built-in bypass relief valve. note: AIHTI reserves the right to make reasonable design changes without notice. Copyright 2004 American Industrial Heat Transfer, Inc. 3905 Route 173 Zion, IL 60099 tel: 1 (847) 731-1000 fax: 1 (847) 731-1010 145. AOCH & AOCHM SERIES overview AOCH SERIES with electric drive Industrial air-cooled oil coolers, high performance six row rolled or brazed tube industrial SERIES heat exchangers with direct electric drive cooling fan, OSHA guard, and air directing louvers.

2 Rated operating temperature of 400oF at 300 PSIG. Services standard flow rates from 4 to 250 GPM. Thermal capacity up to 210 hp (157Kw). NPT, flange, or SAE straight thread port connections. Optional built-in bypass relief valve 30 PSI or 65 PSI. Can be modified to meet your requirements. Suitable for most hydraulic oils, lubrications oils, synthetic com- pressor oils, ethylene glycol, and many other fluids compatible with listed material. AOCHM SERIES with hydraulic drive Industrial air-cooled oil coolers with hydraulic fan drive, high performance six row rolled or brazed tube industrial SERIES heat exchangers with direct electric drive cooling fan, OSHA. guard, and air directing louvers. Rated operating temperature of 400oF at 300 PSIG. Services standard flow rates from 4 to 250. GPM.

3 Thermal capacity up to 210 hp (157Kw). NPT, flange, or SAE straight thread port connections. Optional built-in bypass relief valve 30 PSI or 65 PSI. Can be modified to meet your requirements. Suitable for most hydraulic oils, lubrications oils, synthetic compressor oils, ethylene glycol, and many other fluids compatible with listed material. AOCH & AOCHM SERIES . with optional screen Same rugged features as standard AOCH & AOCHM . SERIES with fabricated steel front screen in place of lou- vers. AOCS SERIES WITH ELECTRIC DRIVE. Severe duty air-cooled oil coolers, super capacity, rolled tube industrial SERIES heat exchangers with direct electric drive cooling fan, OSHA guard, and heavy duty front screen. Rated operating temperature of 300oF at 200 PSIG. Standard flow rates from 10 to 600 GPM.

4 NPT, ANSI flange, or SAE code 61 four bolt flange port connections. Optional built-in bypass relief valve 30 PSI or 65 PSI. Can be modified to meet your requirements. Suitable for most hydraulic oils, lubrications oils, synthetic compressor oils, ethylene glycol, and many other fluids compatible with listed material. For larger cooling capacity (see page 157). note: AIHTI reserves the right to make reasonable design changes without notice. 146 Copyright 2004 American Industrial Heat Transfer, Inc. 3905 Route 173 Zion, IL 60099 tel: 1 (847) 731-1000 fax: 1 (847) 731-1010 AOCH & AOCHM SERIES construction HIGH PERFORMANCE TURBULATOR. Exclusive American Industrial Turbulators (installed in every flow tube) increase heat transfer by more than 100%. American Industrial Turbulators eliminate the laminar flow condition normally associated with other smooth tube heat exchangers.

5 High viscosity hydraulic and lubricating oils are easily cooled by this new state-of-the-art turbulator. SERVICEABLE CORE . Core covers disassemble for easy access and clean- ing. Repairable design for applications that require limited down time. Roller expanded tube to tube-sheet joint. 100% mechanical bond. No braze or solder joint to fatigue fail, corrode, crack, No rubber grommets to replace. Positive gasket seal is field replaceable for field maintenance or repair. SUPERIOR COOLING FINS. Copper tubes are mechanically bonded to highly effi- cient aluminum cooling fins. Die-formed fin collars provide a durable precision fit for maximum heat transfer. Custom fin design forces air to become turbulent and carry heat away more efficiently than old flat fin designs. CONSTRUCTION MATERIALS & RATINGS.

6 Standard Construction Materials Optional Construction Materials Standard Unit Ratings Tubes Copper Carbon Steel, 90/10 , 316L Stainless Steel Operating Pressure 300 psig Fins Aluminum Copper Turbulators Steel Brass Operating Temperature 300 oF. Tube sheet Steel Brass, 316L Stainless Steel Max. Flow Internal Relief 132 gpm Removable Tanks Steel Brass, 316L Stainless Steel Connection pipes Steel Brass, 316L Stainless Steel Max. Fan Over-speed 10 %. Cabinet & frame Steel 316L Stainless Steel, Galvanized Steel Fan Blade Aluminum Plastic, Non-sparking, Steel Max. Ambient Conditions 104 oF. Fan Guard Zinc Plated Altitude 0-3300 ft. Gasket Hypalon Composite Viton, Nitrile, Composites note: AIHTI reserves the right to make reasonable design changes without notice. Copyright 2004 American Industrial Heat Transfer, Inc.

7 3905 Route 173 Zion, IL 60099 tel: 1 (847) 731-1000 fax: 1 (847) 731-1010 147. AOCH & AOCHM SERIES performance ONE PASS. 10000. 8000. G H. F. 6000. C D E 40. B. A. 4000 G H. C D E. F 35. 3000 B H I. F G. A. C D E 30. B. G H. 2000 A F. C D E 25. B. A G H. F. C D E 20. B H I. G. Fs 1000 A. C DE. F. 15. B H I. 800 F G. A. B. C DE 10. 600 A H I J. F G. B C D E 5. A. 400. 300. 200. 100. 3 4 5 6 7 8 9 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000. GPM. TWO PASS. 10000. 8000. G H I J. F. 6000. B. C D E 40. A. 4000 G H I. C D E. F 35. B H I J. 3000 F G. A. C D E 30. B. 2000 G H I J. A F. C D E 25. B. G H I J K. A. D E. F 20. C. Fs 1000 B G H I J K. A. D E. F 15. C. 800 B G H I J K L. A. C D E. F 10. 600 B. A I J K. G H. F 5. D E. B C. 400 A. 300. 200. 100. 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 200.

8 GPM. PERFORMANCE CALCULATION OIL PRESSURE DROP (PSI) CODE. A = 1 PSI D = 4 PSI G = 15 PSI J = 30 PSI. Fs = Horsepower to be removed (HP) x 2545 x Cv F (Oil Leaving] - Ambient Air Entering) = BTU. hr oF. B = 2 PSI E = 5 PSI H = 20 PSI. I = 25 PSI. K = 35 PSI. C = 3 PSI F = 10 PSI L = 40 PSI. ]Represents desired fluid leaving the cooler. Note: When a model selection has been made, record whether the selection was from the one pass curve or the two pass curve so that the unit can be properly plumbed. Incorrect installation can seriously affect the performance. note: AIHTI reserves the right to make reasonable design changes without notice. 148 Copyright 2004 American Industrial Heat Transfer, Inc. 3905 Route 173 Zion, IL 60099 tel: 1 (847) 731-1000 fax: 1 (847) 731-1010 AOCH & AOCHM SERIES selection Sizing Multiply system pressure by the flow rate of the main system divided by The performance curves provided are for petroleum oil at 50 ssu viscosity.

9 1714 equals system potential (HP). Multiply the system HP by a heat However, fluids with characteristics other than the above mentioned may removal factor (Normally 25-35%). Note: In some closed loop systems be used by applying a correction factor. only a portion of the total system flow is directed through the heat ex- changer. This may affect the cooler selection process substantially. You Heat Load may contact our factory for additional technical assistance. If the heat load is unknown, a horsepower value can be calculated by first determining the systems total potential. For a basic hydraulic system, Example: (2000 psi x 60 gpm) = [70 HP x .25] = HP heat load _____. it is helpful to know whether the system is open loop (with a large res- 1714. ervoir) or closed loop (normally on mobile equipment, with a very small reservoir).

10 System potentials may be calculated quickly by using one of Determining Fs value the two methods below. To determine the proper size heat exchanger for your application, use the following equation to first determine the (Fs) factor: There are some system parameters that will be required to properly ac- { heat load (HP) x 2545 x Cv}. complish the sizing calculations. Without system parameters, it is difficult to Fs = _____. determine the optimal heat exchanger size. Normally many of the system { F (oil leaving - air entering) }. parameters can be found on hydraulic schematics or on tags located on Example: the actual equipment. Following are some basic parameters that you Heat load = HP. should try to acquire before attempting the sizing calculations. However, Cv = (SAE 20) determined from chart.