Transcription of ARMY TM 5-2420-224-24P-1 TECHNICAL MANUAL …
1 ARMY TM 5-2420-224-24P-1 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT repair PARTS AND special TOOLS LIST (INCLUDING DEPOT MAINTENANCE repair PARTS) FOR TRACTOR, WHEELED, 4 X 4 DED SMALL EMPLACEMENT EXCAVATOR (SEE) NSN 2420-01-160-2754 (EIC: EDL) AND TRACTOR, WHEELED, 4 X 4 DED HIGH MOBILITY MATERIAL HANDLER (HMMH) NSN 2420-01-205-8636 (EIC: EED) Volume 1 of 2 SUPERSEDURE NOTICE: This MANUAL supersedes TM 5-2420-224-24P, dated 8 November 1993. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. DESTRUCTION NOTICE: For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document. HEADQUARTERS, DEPARTMENT OF THE ARMY 30 NOVEMBER 2001 TM 5-2420-224-24P-1 A/B blank LIST OF EFFECTIVE PAGES/WORK PACKAGES Date of issue for original MANUAL is: Original.
2 0 .. 30 November 2001 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 30 AND TOTAL NUMBER OF WORK PACKAGES IS 378, CONSISTING OF THE FOLLOWING: Page/WP *Change No. No. VOLUME 1 Title .. 0 0 B 0 i - xiv .. 0 WP 0001 00 - 0196 00 .. 0 VOLUME 2 Title .. 0 0 B 0 i - xiv .. 0 WP 0197 00 - 0378 00 .. 0 *Zero in this column indicates an original page. i HEADQUARTERS, DEPARTMENT OF THE ARMY, Washington, D. C., 30 November 2001 TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT repair PARTS AND special TOOLS LIST (INCLUDING DEPOT MAINTENANCE repair PARTS) FOR TRACTOR, WHEELED, 4 X 4 DED SMALL EMPLACEMENT EXCAVATOR (SEE) NSN 2420-01-160-2754 (EIC: EDL) AND TRACTOR, WHEELED, 4 X 4 DED HIGH MOBILITY MATERIAL HANDLER (HMMH) NSN 2420-01-205-8636 (EIC: EED) Volume 1 of 2 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this MANUAL .
3 If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms), through the internet, on the Army Electronic Product Support (AEPS) website. The internet address is If you need a password, scroll down and click on ACCESS REQUEST FORM . The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax, or email your letter or DA Form 2028 direct to: AMSTA-LC-CI / TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The email address is The fax number is DSN 793-0726 or Commercial (309) 782-0726.
4 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. DESTRUCTION NOTICE: For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document. *This MANUAL supersedes TM 5-2420-224-24P dated 8 November 1993. TABLE OF CONTENTS - VOLUME 1 OF 2 WP Sequence No. INTRODUCTION .. 0001 00 GROUP 01,0100 Engine, Engine Assembly Diesel Engine 353-010-68-00, and Engine Accessory Bracket 406 240 01 01 .. 0002 00 GROUP 0101 Crankcase, Block Cylinder Head Diesel Engine Block 353 010 27 0003 00 Block Crankcase and Diesel Cylinder Head 352 010 16 21 .. 0004 00 GROUP 0102 Crankshaft Engine Crankshaft 353 030 79 02, and Crankcase Assembly 352 030 65 02 .. 0005 00 ii TABLE OF CONTENTS - VOLUME 1 OF 2 - Continued WP Sequence No.
5 GROUP 0103 Flywheel Assembly Engine Flywheel 352 030 39 05 .. 0006 00 GROUP 0104 Pistons, Connecting Rods Internal Compression Piston 353 030 07 17, Internal Compression Piston 353 030 11 17, Internal Compression Piston 353 030 12 17, Internal Compression Piston 353 030 48 17, Internal Compression Piston 353 030 14 17, Internal Compression Piston 353 030 15 17, Piston Connecting Rod 366 030 21 20 30, Piston Connecting Rod 366 030 21 20 40, Piston Connecting Rod 366 030 21 20 50, Piston Connecting Rod 366 030 21 20 60, Piston Connecting Rod 366 030 21 20 70 .. 0007 00 GROUP 0105 Valves, Camshafts, and Timing System Cylinder Head Cover .. 0008 00 Mechanical Housing 366 010 01 33 .. 0009 00 Valves.
6 0010 00 Engine Rocker Arm352 050 06 34, and Rocker Arm Spindle 312 050 02 0011 00 Vibration Dampener 362 070 00 45 .. 0012 00 GROUP 0106 Engine Lubrication System Lubricating Cooler 362 180 09 65 .. 0013 00 Liquid Level Gauge Rod 352 010 24 72, and Oil Pan 352 010 68 13 .. 0014 00 Engine Oil Pump Assembly 364 180 01 01 .. 0015 00 Fluid Filter 67 607 63 146, Circuiting Valve Cover 67 607 31 991, Fluid Filter Element 352 180 03 0016 00 GROUP 0108 Manifolds Exhaust Manifold 312 142 13 01 .. 0017 00 GROUP 0121 Compressor Assembly (Including Compressor and Housing Compressor Parts Kit 352 130 02 15, Compressor Cylinder Head 352 160 03 19, Piston Connecting Rod 352 130 02 16, Sleeve Cylinder 352 130 01 08, and Piston Assembly 352 130 01 0018 00 GROUP 02,0200 Clutch Clutch Assembly.)
7 0019 00 GROUP 0202 Clutch Release Mechanism Clutch Levers and Shafts .. 0020 00 Control Pedal 406 290 04 01 .. 0021 00 GROUP 0207 Hydraulic Clutch System Hydraulic Cylinder Assembly 001 295 51 06 .. 0022 00 Brake Fluid Reservoir 0014319902 .. 0023 00 Clutch Slave Cylinder 0024 00 GROUP 03, 0301 Fuel System, Carburetor, Fuel Injector - Fuel Injector Nozzle 0432231887 .. 0025 00 GROUP 0302 Fuel Pumps Metal Tube Assembly 352 070 37 33, Metal Tube Assembly 352 070 36 33, Metal Tube Assembly 352 070 35 33, Metal Tube Assembly 352 070 34 33, Metal Tube Assembly 352 070 33 33, Metal Tube Assembly 352 070 32 33 .. 0026 00 Cam Actuator Fuel Pump 440 003 996 .. 0027 00 iii TABLE OF CONTENTS - VOLUME 1 OF 2 - Continued WP Sequence No. GROUP 0302 Fuel Pumps Continued Metering Fuel Pump 0 400 876 0028 00 Fuel Injection Pump Mounting Support and 0029 00 Access Cover 1 425 327 125, Remote Control Lever 1 422 013 039, and Remote Control Lever 1 422 003 106.
8 0030 00 Counterbalance Weight 1 428 194 021 and Related 0031 00 Valve Body 1 417 413 000, and Linear Rotor Roller 1 418 720 025 .. 0032 00 GROUP 0304 Air Cleaner Intake Air Cleaner FSG09-0160 .. 0033 00 Air Cleaner Ducts .. 0034 00 GROUP 0306 Tank, Lines, Fittings, Headers Engine Fuel Tank 919 470 00 01, Fuel Tank 419 470 72 01 .. 0035 00 GROUP 0309 Fuel Filters Fluid Filter Assembly 001 092 09 01, Fluid Filter Assembly 149 200 00, and Fluid Filter Element 000 092 27 05 .. 0036 00 Fluid Filter 900 400 0037 00 GROUP 0311 Engine Starting Aids Cold Start Aid .. 0038 00 GROUP 0312 Accelerator, Throttle or Choke Controls- Accelerator Linkage and Remote Control Lever 312 300 2125 .. 0039 00 Front Throttle 0040 00 Rear Throttle Control, Lines, and Fittings (SEE).
9 0041 00 Rear Throttle Control, Lines, and Fittings (HMMH) .. 0042 00 GROUP 04, 0401 Exhaust System, Muffler, and Pipes - Exhaust Manifold Screen .. 0043 00 Muffler and Pipes Muffler and Exhaust Pipe .. 0044 00 Exhaust Spark Arrestor FCM07-0068 .. 0045 00 GROUP 05,0501 Cooling System, Radiator, Evaporative Cooler, or Heat Exchanger Engine Coolant Radiator SD 0046 00 Coolant Expansion Tank and Radiator Hoses .. 0047 00 GROUP 0503 Water Manifold, Headers, Thermostats and Housing Gaskets Coolant Thermostat and Related 0048 00 GROUP 0504 Water Pump Cooling System Pump 353 200 37 0049 00 GROUP 0505 Fan Assembly Fan Pulley and 0050 00 GROUP 06,0601 Electrical System, Generator, Alternator Alternator Mounting.
10 0051 00 GROUP 0601 Generator, Alternator Alternating Generator 0052 00 GROUP 0602 Generator Regulator (Voltage) Engine Generator Regulator 0 192 053 011 .. 0053 00 GROUP 0603 Starting Motor Electrical Engine Starter and Attaching 0054 00 Electrical Starter Motor .. 0055 00 GROUP 0606 Engine Safety Controls Cutoff Switch (Electromagnetic Relay) .. 0056 00 iv TABLE OF CONTENTS - VOLUME 1 OF 2 - Continued WP Sequence No. GROUP 0607 Instrument or Engine Control Panel Electronic Tachometer 333 430/009/001, Voltmeter 000 542 27 24, Light Assembly Indicators 4055-525.
