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ARMY TM 9-2320-365-20-1 AIR FORCE T.O. 36A12 …

ARMY TM 9-2320-365-20-1 AIR FORCE 36A12 -1B-1095-2-1 TECHNICAL MANUALMAINTENANCE INSTRUCTIONSUNIT MAINTENANCEM1078 series , 2 1/2-TON,4X4,LIGHT MEDIUM TACTICAL VEHICLES (LMTV)VOLUME NO. 1 OF 5 HOW TO USE THIS MANUALPAGE viiMODELNSNEICTRK, CAR., LMTV, m1078 GENERAL INFORMATIONPAGE 1-1W/WN2320-01-360-1898 BHHW/O WN2320-01-354-3385 BHDTRK, VAN, LMTV, M1079 EQUIPMENT DESCRIPTION ANDDATAPAGE 1-6W/WN2320-01-360-1891 BHGW/O WN2320-01-354-3384 BHETRK, CHAS, LMTV, M10802320-01-353-9098 BHCSERVICE UPON RECEIPTPAGE 2-3 TRK, CAR., LMTV, AIR DROP, M1081W/WN2320-01-360-1899 BHJW/O WN2320-01-355-3064 BHFPREVENTIVE MAINTENANCECHECKS AND SERVICES (PMCS)INTRODUCTION PAGE TO LOGIC TREETROUBLESHOOTINGPAGE 2-53 FUEL SYSTEM TROUBLESHOOTINGPAGE 2-101 ELECTRICAL SYSTEMTROUBLESHOOTINGPAGE 2-147 DISTRIBUTION STATEMENT for public release; distribution is , DEPARTMENTS OF THE ARMY AND THE AIR FORCEJUNE 1998 ENGINE SYSTEMTROUBLESHOOTINGPAGE 2-63TM 9-2320-365-20-1 WARNING SUMMARYWARNINGEXHAUST GASES CAN NOToperat

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Transcription of ARMY TM 9-2320-365-20-1 AIR FORCE T.O. 36A12 …

1 ARMY TM 9-2320-365-20-1 AIR FORCE 36A12 -1B-1095-2-1 TECHNICAL MANUALMAINTENANCE INSTRUCTIONSUNIT MAINTENANCEM1078 series , 2 1/2-TON,4X4,LIGHT MEDIUM TACTICAL VEHICLES (LMTV)VOLUME NO. 1 OF 5 HOW TO USE THIS MANUALPAGE viiMODELNSNEICTRK, CAR., LMTV, m1078 GENERAL INFORMATIONPAGE 1-1W/WN2320-01-360-1898 BHHW/O WN2320-01-354-3385 BHDTRK, VAN, LMTV, M1079 EQUIPMENT DESCRIPTION ANDDATAPAGE 1-6W/WN2320-01-360-1891 BHGW/O WN2320-01-354-3384 BHETRK, CHAS, LMTV, M10802320-01-353-9098 BHCSERVICE UPON RECEIPTPAGE 2-3 TRK, CAR., LMTV, AIR DROP, M1081W/WN2320-01-360-1899 BHJW/O WN2320-01-355-3064 BHFPREVENTIVE MAINTENANCECHECKS AND SERVICES (PMCS)INTRODUCTION PAGE TO LOGIC TREETROUBLESHOOTINGPAGE 2-53 FUEL SYSTEM TROUBLESHOOTINGPAGE 2-101 ELECTRICAL SYSTEMTROUBLESHOOTINGPAGE 2-147 DISTRIBUTION STATEMENT for public release.

2 Distribution is , DEPARTMENTS OF THE ARMY AND THE AIR FORCEJUNE 1998 ENGINE SYSTEMTROUBLESHOOTINGPAGE 2-63TM 9-2320-365-20-1 WARNING SUMMARYWARNINGEXHAUST GASES CAN NOToperate your vehicle engine in an enclosed NOTidle vehicle engine with cab windows NOTdrive vehicle with inspection plates or covers ALERTat all times for exhaust ALERTfor exhaust poisoning symptoms, they are:HeadacheDizzinessSleepinessLoss of Muscular YOU SEEanother person with exhaust poisoning symptoms:Remove person from to open person not permit person to cardiopulmonary resuscitation, ifnecessary.** For cardiopulmonary resuscitation, refer to FM rings, bracelets, watches, necklaces, and any other jewelry beforeworking around vehicle.

3 Jewelry can catch on equipment and cause injuryor short across electrical circuit and cause severe burns or electricalshock. Batteries can explode from a spark. Battery acid is harmful to skinand eyes. Always wear eye protection and rubber gloves when workingwith acid (electrolyte) is extremely harmful. Always wear safety gogglesand rubber gloves, and do not smoke when performing maintenance onbatteries. Injury will result if acid contacts skin or eyes. Wear rubber apronto prevent clothing being 9-2320-365-20-1 WARNING SUMMARY (CONT)WARNINGA dhesives, solvents, and sealing compounds can burn easily, can give offharmful vapors, and are harmful to skin and clothing.

4 To avoid injury ordeath, keep away from open fire and use in a well-ventilated area. Ifadhesive, solvent, or sealing compound gets on skin or clothing, washimmediately with soap and water. Failure to comply may result in injuryto Dry Cleaning Solvent (P-D-680) is TOXIC and flammable. Wear protectivegoggles and gloves; use only in well ventilated area; avoid contact with skin,eyes, and clothes, and do not breathe vapors. Keep away from heat or smoke when using solvent; the flashpoint for Type I Dry CleaningSolvent is 100 degrees F (38 degrees C) and for Type II is 130 degrees F (50degrees C). Failure to comply may result in serious injury or death topersonnel.

5 If personnel become dizzy while using Dry Cleaning Solvent, immediately getfresh air and medical help. If Dry Cleaning Solvent contacts skin or clothes,flush with cold water. If Dry Cleaning Solvent contacts eyes, immediatelyflush eyes with water and get immediate medical attention. Failure to complymay result in injury to fuel is flammable. If fuel is spilled, clean it up immediately. Failureto comply may result in serious injury or death to Nuclear, Biological, or Chemical (NBC) exposure of vehicle, all airfilters shall be handled with extreme caution. Unprotected personnel mayexperience serious injury or death if residual toxic agents or radioactivematerial are present.

6 If vehicle is exposed to chemical or biologicalagents, servicing personnel shall wear protective mask, hood, protectiveovergarments, and chemical protective gloves and boots in accordancewith FM-3-4. All contaminated air filters shall be placed in double-linedplastic bags and moved swiftly to a segregation area away from theworksite. The same procedure applies for radioactive dust Company NBC team should measure radiation prior to filter removalto determine extent of safety procedures required per the NBC Annex tothe unit Standard Operating Procedures (SOP). The segregation area inwhich the contaminated air filters are temporarily stored shall be markedwith appropriate NBC placards.

7 Final disposal of contaminated air filtersshall be in accordance with local SOP. Decontamination operation shallbe in accordance with FM-3-5 and local SOP. Failure to comply may resultin serious injury or death to 9-2320-365-20-1 WARNINGD iesel fuel is flammable. Do not fill fuel tank with engine running, whilesmoking, or when near an open flame. Never overfill the tank or spill fuel is spilled, clean it up immediately. Failure to comply may result inserious injury or death to sealant MIL-S-46163 can damage your safetygoggles/glasses when using; avoid contact with eyes. If sealant contactseyes, flush eyes with water and get immediate medical attention.

8 Failureto comply may result in injury to care when removing/installing springs. Springs are under tension andcan act as projectiles when being removed. Failure to comply can causeinjury to rings are under tension and can act as projectiles when releasedcausing severe eye injury. Use care when removing retaining to comply may result in injury to exhaust system is cool before performing maintenance . Failureto comply may result in injury to appropriate eye protection when working under vehicle due to thepossibility of falling debris. Failure to comply may result in injury not operate LMTV vehicle with muffler removed. Toxic exhaust fumesmay enter cab, resulting in serious injury or death to not work on fuel system when engine is hot; fuel can be ignited by ahot 9-2320-365-20-1 WARNING SUMMARY (CONT)WARNINGPost signs that read "NO SMOKING WITHIN 50 FEET" when working withopen fuel, fuel lines or fuel tanks.

9 Failure to comply may result in injuryto personnel or damage to pipe, transmission oil lines, and transmission scavenge pumphose may be hot to the touch. Extreme care should be taken whenchecking exhaust pipe, transmission oil lines, and transmission scavengepump hose for leaks. Failure to comply may result in injury to air used for cleaning purposes will not exceed 30 psi (207 Kpa). Use only with effective chip guarding and personal protectiveequipment (goggles/shield, gloves, etc). Failure to comply may result ininjury to drum weighs approximately 90 lb (41 Kg). Use the aid of anassistant to help remove wheel drum.

10 Failure to comply may result ininjury to drum weighs approximately 90 lb (41 kg). Use the aid of anassistant to help install wheel drum. Failure to comply may result in injuryto shoes may be covered with dust. Breathing this dust may beharmful to your health. Do not used compressed air to clean brake a filter mask approved for use against brake dust. Failure to complymay result in injury to spring brake before air chamber is removed or severe injury topersonnel will 9-2320-365-20-1 WARNINGE nsure air chamber is caged prior to installation. Failure to comply mayresult in injury to that tire is totally deflated before removing self-locking to comply may result in serious injury or death to brakes must be caged before attempting replacement of a rear axlewheel stud.


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