*ARMY TM 9-2815-254-24P AIR FORCE TO 38G1-94-2

1 technical MANUALFORDIESEL ENGINE, FOUR-CYLINDER,FOUR CYCLE, FUEL INJECTEDC-240PW-28(NSN: 2815-01-350-2207) (EIC: N/A)*ARMY tm 9 -2815-254-24 PAIR FORCE TO 38G1-94-2 *SUPERSEDURENOTICE- This manual supersedes TM 9-2815-254-24P and TO 38G1-94-4 dated 30 October 1996. Date of issue for the revisedmanual is: 15 June Approved for public release; distribution is , DEPARTMENTS OF THE ARMY AND AIRFORCE15 JUNE 2010 technical manual FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST FOR DIESEL ENGINE, FOUR-CYLINDER, FOUR CYCLE, FUEL INJECTED C-240PW-28 (NSN: 2815-01-350-2207) Front Cover0 Blank0i -iii 0iv Blank 0 Chp 1 title page0 Chp 1 Index0WP 0001 (8 pgs) 0WP 0002 (4 pgs) 0WP 0003 (4 pgs) 0WP 0004 (4 pgs) 0WP 0005 (6 pgs) 0WP 0006 (4 pgs) 0WP 0007 (4 pgs) 0WP 0008 (4 pgs) 0WP 0009 (4 pgs)

2 0WP 0010 (4 pgs) 0WP 0011 (4 pgs) 0WP 0012 (4 pgs) 0WP 0013 (4 pgs) 0WP 0014 (4 pgs) 0WP 0015 (4 pgs) 0WP 0016 (4 pgs) 0WP 0017 (4 pgs) 0WP 0018 (4 pgs) 0WP 0019 (4 pgs) 0WP 0020 (6 pgs) 0WP 0021 (2 pgs) 0WP 0022 (6 pgs) 0WP 0023 (8 pgs) 0WP 0024 (10 pgs) 0 Inside back cover0 Back cover0TM 9-2815-254-24 PLIST OF EFFECTIVE PAGES / WORK PACKAGESNOTE:This manual supersedes TM 9-2815-254-24P and TO 38G1-94-4 dated 30 October 1996.

3 Date of issuefor the revised manual is: 15 June 2010. Zero in the "Change No." column indicates an original page orwork of issue for revision is:Change 15 JUNE 2010 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 22 AND TOTAL NUMBER OF WORKPACKAGES IS 24, CONSISTING OF THE FOLLOWING:Page / WP / WP (B blank)USATECHNICAL MANUALDIESEL ENGINE, FOUR-CYLINDER,FOUR CYCLE, FUEL INJECTEDC-240PW-28(NSN: 2815-01-350-2207) (EIC: N/A)REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this manual . If you find any mistakes or if you know of a way to improve the procedures,please let us know. Reports, as applicable by the requiring Service, should be submitted as follows:(a)(A) Army - Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms),located in the back of this manual , directly to: Commander, Army CECOM (LCMC) and FortMonmouth, ATTN: AMSEL-LC-LEO-E-CM, Fort Monmouth, NJ 07703-5006.

4 You may also send in yourrecommended changes via electronic mail or by fax. Our fax number is 732-532-3421, DSN 992-3421. Oure-mail address is Our online web address for enteringand submitting DA Form 2028s is (d)(F) Air FORCE - By Air FORCE AFTO Form 22 ( technical manual (TM) change Recommendation and Reply) inaccordance with paragraph 6-5, Section VI, TO 00 5 1 directly to prime reply will be furnished to you.*ARMY tm 9 -2815-254-24 PAIR FORCE TO 38G1-94-2 HEADQUARTERS,DEPARTMENTS OF THE ARMY AND AIR FORCEWASHINGTON, , 15 JUNE 2010*SUPERSEDURENOTICE- This manual supersedes TM 9-2815-254-24P and TO 38G1-94-4 dated 30 October 1996. Date of issue for the revisedmanual is: 15 June Approved for public release; distribution is manual FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST DIESEL ENGINE, FOUR-CYLINDER, FOUR CYCLE, FUEL INJECTED C-240PW-28 (NSN: 2815-01-350-2207) TABLE OF CONTENTSPage 1 -Field and Sustainment Repair Parts and Special Tools ListRepair Parts and Special Tools List (RPSTL) Introduction.

5 WP 0001 Table 1. SMR Code Explanation.. 0001-1 GROUP 01 Cooling System: Thermostat and Water Pump .. WP 0002 Figure 1. Thermostat and Water Pump (Sheet 1 of 2).. 0002-1 Figure 1. Thermostat and Water Pump (Sheet 2 of 2).. 0002-2 GROUP 02 Fuel System: Fuel Filter Assembly .. WP 0003 Figure 2. Fuel Filter 0003-2 GROUP 02 Fuel System: Fuel Injector and Piping .. WP 0004 Figure 3. Fuel Injector and 0004-2 GROUP 02 Fuel System: Fuel Injection Pump WP 0005 Figure 4. Fuel Injection Pump Asssembly (Sheet 1 of 2).. 0005-1 Figure 4. Fuel Injection Pump Asssembly (Sheet 2 of 2).. 0005-2 GROUP 03 Lubrication System: Oil Filter and Piping .. WP 0006 Figure 5. Oil Filter and Piping .. 0006-2 GROUP 03 Lubrication System: Oil Pan Assembly.

6 WP 0007 Figure 6. Oil Pan Assembly .. 0007-2 GROUP 03 Lubrication System: Oil Pump Assembly .. WP 0008 Figure 7. Oil Pump Assembly .. 0008-2 GROUP 04 Intake and Exhaust System: PVC Assembly .. WP 0009 Figure 8. PVC Assembly .. 0009-2 GROUP 04 Intake and Exhaust System .. WP 0010 Figure 9. Intake and Exhaust 0010-2 GROUP 05 Electrical System: Glow Plugs .. WP 0011 Figure 10. Glow Plugs .. 0011-2 GROUP 05 Electrical System: Starter .. WP 0012 Figure 11. 0012-2 GROUP 05 Electrical System: WP 0013 Figure 12. 0013-2 GROUP 06 Cylinder Head and Crankcase: Front Gear Cover .. WP 0014 Figure 13. Front Gear Cover .. 0014-2 GROUP 06 Cylinder Head and Crankcase: Rocker Cover and Arms.

7 WP 0015 Figure 14. Rocker Cover and Arms .. 0015-2 GROUP 06 Cylinder Head and Crankcase: Cylinder Head Assembly .. WP 0016 Figure 15. Cylinder Head Assembly .. 0016-2 GROUP 06 Cylinder Head and Crankcase: Pistons, Connecting Rods, and Crankshaft .. WP 0017 Figure 16. Pistons, Connecting Rods, and 0017-2 GROUP 06 Cylinder Head and Crankcase: Camshaft Assembly .. WP 0018TM 9-2815-254-24 PiiTABLE OF CONTENTS - ContinuedPage 17. Camshaft Assembly .. 0018-2 GROUP 06 Cylinder Head and Crankcase: Flywheel and Housing .. WP 0019 Figure 18. Flywheel and Housing .. 0019-2 GROUP 06 Cylinder Head and Crankcase: Cylinder Block Assembly .. WP 0020 Figure 19. Cylinder Block 0020-2 GROUP 07 Bulk Items.

8 WP 0021 Special Tools List .. WP 0022 Figure 1. Special Tools (Sheet 1 of 4).. 0022-1 Figure 1. Special Tools (Sheet 2 of 4).. 0022-2 Figure 1. Special Tools (Sheet 3 of 4).. 0022-3 Figure 1. Special Tools (Sheet 4 of 4).. 0022-4 National Stock Number (NSN) Index .. WP 0023 Table 1. NSN Index.. 0023-1 Part Number Index .. WP 0024 Table 1. Part Number Index.. 0024-1TM 9-2815-254-24 Piii/(iv blank)CHAPTER 1 FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIALTOOLS LISTFORDIESEL ENGINE, FOUR-CYLINDER, FOUR CYCLE,FUEL INJECTEDC-240PW-28(NSN: 2815-01-350-2207) tm 9 -2815-254-24 PCHAPTER 1 PARTS INFORMATIONWORK PACKAGE Parts and Special Tools List (RPSTL) 01 Cooling System: Thermostat and Water Pump.

9 0002 GROUP 02 Fuel System: Fuel Filter 02 Fuel System: Fuel Injector and 02 Fuel System: Fuel Injection Pump Asssembly ..0005 GROUP 03 Lubrication System: Oil Filter and Piping ..0006 GROUP 03 Lubrication System: Oil Pan Assembly ..0007 GROUP 03 Lubrication System: Oil Pump Assembly ..0008 GROUP 04 Intake and Exhaust System: PVC 04 Intake and Exhaust 05 Electrical System: Glow 05 Electrical System: Starter ..0012 GROUP 05 Electrical System: Alternator ..0013 GROUP 06 Cylinder Head and Crankcase: Front Gear Cover ..0014 GROUP 06 Cylinder Head and Crankcase: Rocker Cover and Arms ..0015 GROUP 06 Cylinder Head and Crankcase: Cylinder Head Assembly ..0016 GROUP 06 Cylinder Head and Crankcase: Pistons, Connecting Rods, and 06 Cylinder Head and Crankcase: Camshaft Assembly.

10 0018 GROUP 06 Cylinder Head and Crankcase: Flywheel and Housing ..0019 GROUP 06 Cylinder Head and Crankcase: Cylinder Block 07 Bulk Tools List ..0022 National Stock Number (NSN) Number Index ..0024TM 9-2815-254-24 PFIELD AND SUSTAINMENT MAINTENANCEDIESEL ENGINE, FOUR-CYLINDER, FOUR CYCLE, FUEL INJECTED C-240PW-28 REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTIONINTRODUCTIONSCOPEThis RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnosticequipment (TMDE); and other special support equipment required for performance of field and sustainmentmaintenance of the Diesel Engine, Model C-240PW-28. It authorizes the requisitioning, issue, and disposition ofspares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) addition to the Introduction work package, this RPSTL is divided into the following work Parts List Work Packages.