Assembly Technologies

1 General Industry goes PSI-DT & PSI-DT/H Dial-A-TORQ 2010 The Stanley Works All Rights Reserved. Psi0410 EnuhightechAssembly Technologies Assembly TechnologiesFor more information, visit Assembly Technologies , an operating group of The Stanley Workswas founded in 1963. Originally called Stanley Air Tools, the group wasrenamed in 2002 to reflect the emphasis on technology to deliver highvalue solutions to the global Assembly market. The Stanley Works,headquartered in New Britain, Connecticut has manufacturing anddistribution in all world & QcThe PSI-Q and Qc Process Qualifier will provide your operations withtrue POKE-YOKE error-proofing and batch counting of (Torque Validation Module)The TVM is a torque transducer designed to handle the most rugged torque tools availableand provide actual torque readings that are traceable.

2 Extremely robust andemploying an easily replaceable Grade 8 (or ) hex head cap screw and nut, the TVMis ready to take on any impact tool, pulse tool or direct drive tool within its 2009 PSI IMPOSED_Layout 1 5/26/10 10:30 AM Page 1 Stanley Assembly Technologies is a leading providerof threaded fastening solutions for the global industrialassembly market. The innovative and reliable PSI Family includes error-proofing solutions to monitor or control pulse, impact,and gear driven tools ranging from 3 to 3000 Nm and Air ToolsAM/A SeriesAH & AM SeriesAT SeriesAP SeriesAH30PB-40 = Hydraulic Pulse Tool, 3/8" square drive, 40 NmAH3 0 P B - 40A = Air H = Hydraulic Pulse 3 = 3/8" square drive 0 = Flush Anvil P = Pistol B = straight 40 Nm maxM = Mechanical Pulse 4 = 1/2" square drive 4 = 4" Extended Anvil D = D-handle Inline (B Joint)P = Pin Clutch 6 = 3/4" square drive 6 = 6" Extended AnvilT = Twin Hammer 8 = 1" square driveAM30 PBMA-40 = Mechanical Pulse Tool, 3/8" square drive, Tool Memory, Angle Control, 40 NmA M 3 0 P B M A - 40A = Air H = Hydraulic Pulse 3 = 3/8" square drive 0 = Flush Anvil P = Pistol B = straight M = Memory A = Angle 40 Nm maxM = Mechanical Pulse 4 = 1/2" square drive 4 = 4" Extended Anvil D = D-handle Inline (B Joint)P = Pin Clutch 6 = 3/4" square drive 6 = 6" Extended AnvilT = Twin Hammer 8 = 1" square driveNomenclatureBarcode information can beused to select parametersets and store part IDwith rundown resultsClosed-loop controland reportingAngle Control AM/A Pulse ToolsModel Nm.

3 *FreeSpeedOverall LengthHard * Torque range is approximate and will be affected by joint rate, extensions and socket - 4516 - 4588007 3/8 - 7030 - 7088007 3/8 - 15055 - 13072007 3/4 1/2 - 24050 - 20066009 1/2 - 470160 - 420550012 1/2 3/4 introduces another Industry First! AM/Aseries mechanicalpulse tools with APS (Absolute Position Sensor) providing torque andangle monitoring and control. While torque control has become theindustry standard for threaded fastening, those operations thatdemand tighter process control with integrated error proofing can nowturn to the new Stanley AM/Aseries, which also project white lighton to the work piece during fastening. Upon cycle completion, the lightilluminating the work piece changes to GREENor REDto indicateOK/NOKcycle status. In addition, the AM/A series also offers tool memorywith calibration value stored to plug-and-play AM/A series tools with APS (AbsolutePosition Sensor) enables ANGLE control and monitoring for theultimate in error-proofing and controlAC/ TMAngle Control with Torque MonitoringMost common control strategy fortightening threaded monitoring can detectchanges in joint rate, indicatingprocess Torque target and limits Angle limitsEnds at torque = torque torque and angle withinlimits for OK the amount of fastenerrotation.

4 Angle control candetermine component positions. Settings Angle target and limits Torque limitsEnds at angle = angle target. Finalangle and torque within limits forOK Control with Angle MonitoringControl strategy for tighteningthreaded fasteners. Pulsemonitoring can be used for error-proofing to detect rehits, crossthreaded fasteners and changesin the joint Torque target and limits Pulse limits Ends at torque = torque torque and pulse countwithin limits for OK PMTorque Control with Pulse MonitoringAM30 PBMA-70 Stanley 2009 PSI IMPOSED_Layout 1 5/26/10 10:31 AM Page 2 The PSI-Ccontrols Stanley AssemblyTechnologies complete line of transducerizedpulse and impact tools, including four types oftools designed to meet a wide range ofapplication requirements: AH HydraulicPulse, AM Mechanical Pulse, AP Pin-clutch Impact, and AT Twin HammerImpact the fasteningprocess by stopping the tool afterachieving the programmed torqueand/or angle target and error proofing theoperation with batchcounting, process controlI/O, and various types ofnetwork connectivity fornumerical results.

5 SimpleMENU programmingreduces set-up ControllerOptions for the PSI-Cinclude up to eight parameter sets and internal data storage with the Data Transfer Unit (DTU); various fastening features including downshift,joint conditioning, and linked parameter sets; and plant integration capabilities including serialor Ethernet communication, barcode scanning,socket tray parameter set selection, remoteswitches and an internal label at ControllermetersFitting at Total Costof Ownership withuser-friendly setupControllerModelRundown information can be sent via a network or printedSocket tray and other interfaces can beused to select parameter setsPSI-C & PSI-C224C50050553/8 1/4 3/8 PSI-C & PSI-C224C50050883/8 1/4 3/8 PSI-C & PSI-C224C500511113/8 1/4 3/8 PSI-C & PSI-C224C500805*53/8 1/4 3/8 PSI-C & PSI-C224C500905*53/8 3/8 3/8 PSI-C/H & PSI-C2/H 24C50530551/2 3/8 1/2 PSI-C/H & PSI-C2/H 24C50530881/2 3/8 1/2 PSI-C/H & PSI-C2/H 24C505311111/2 3/8 1/2 PSI-C/H & PSI-C2/H 24C50070551/2 1/2 1/2 PSI-C/H & PSI-C2/H 24C50070881/2 1/2 1/2 PSI-C/H & PSI-C2/H 24C500711111/2 1/2 1/2 Assembly * Indicates Coiled Hose/Cable Assemblies - All Others Are Straight.

6 AH & AM Pulse ToolsHydraulic & Mechanical Transducer Controlled Pulse ToolsAHand AMseries pulse tools offer excellent ergonomics delivering high torque with virtually no torque reaction. Thehydraulic pulse AHseries and mechanical pulse AMseries have been changing the industry since 2004 and as withall pulse and impact tools in the PSI family, the AH& AMtools provides operator feedback. Upon cycle completion, thetool s lights illuminate the work piece GREENor REDto indicate OK/NOKcycle pulse tools use hydraulic fluid to transfer energy to the fastener with the lowest possible noise and vibration pulse tools employ a proprietary mechanicalmechanism instead of hydraulic fluid to transfer energy to thefastener enabling operation on more intense joint types andduty cycles. Since the AMseries uses oil for lubricationonly, mechanical pulse tools do not requireperiodic oil changes reducingmaintenance costs additional benefit of the mechanicalpulse unit is a higher power to weight ratio.

7 Forexample, the AMmodelrated for 220 Nm weighsonly kg, which is 30%lighter than the leading-competitor s comparablehydraulic shutoff Nm.*FreeSpeedOverall LengthHard * Torque range is approximate and will be affected by joint rate, extensions and socket - 254 - 2068005 7/8 3/8 - 45 10 - 3272006 1/2 3/8 - 45 8 - 3588006 3/8 3/8 - 65 18 - 5868007 3/8 3/8 - 70 20 - 6088006 5/16 3/8 -120 50 -10066008 1/4 1/2 - 125 20 - 8586007 1/2 3/8 - 150 55 - 13072007 1/2 1/2 - 240 50 - 20066008 1/4 1/2 220 - 470 120 - 420550011 7/8 3/4 strategy for tighteningthreaded fasteners. Pulsemonitoring can be used for error-proofing to detect rehits, crossthreaded fasteners and changesin the joint Torque target and limits Pulse limits Ends at torque = torque torque and pulse countwithin limits for OK Control with Pulse MonitoringAM40PB-221 Stanley 2009 PSI IMPOSED_Layout 1 5/26/10 10:32 AM Page 3 AP Pin Clutch Impact ToolsAnother INDUSTRY FIRST!

8 The new APseries impact tools feature an internal torquetransducer. The APseries offers the power of an impact tool optimized foroperator comfort by delivering smooth and accurate high speedperformance across a wide range of free runningfasteners on hard to medium joint rates withlight to medium duty cycles, ALL OF THISWITH VIRTUALLY NO TORQUEREACTION!Upon cycle completion,bright GREENor REDlightsilluminate the work piece to indicateOK/NOKcycle Nm.*FreeSpeedOverall PSI Controllerruns tools rangingfrom 3 2200 Nm.* Torque range is approximate and will be affected by joint rate, extensions and socket - 45 10 - 3290006 1/4" 3/8" 55 - 125 15 - 888800 7 1/2 3/8 90 - 270 60 - 16078009 1/2 200 - 800 135 - 650 6600 12 3/8 3/4 190 - 775 135 - 635 6600 15 1/2 3/4 strategy for tighteningthreaded fasteners.

9 Pulsemonitoring can be used for error-proofing to detect rehits, crossthreaded fasteners and changesin the joint Torque target and limits Pulse limits Ends at torque = torque torque and pulse countwithin limits for OK PMTorque Control with Pulse MonitoringStanley is proud to offer the ONLY heavy-dutytransducerized impact tool with all the power and performance advantagesof a Twin Hammer and the control and reporting capability of a transducerized AT series offers the power necessary for the most demanding applications with soft andprevailing joint rates and the most intense duty cycles. Upon cycle completion, the lights illuminatethe work piece GREENor REDto indicate OK/NOKcycle status. For the ultimate in Intelligent Impacts,Stanley s AT/Mseries tools project white lights on the work piece during fastening and includes model number,serial number and calibration values stored to the internal micro-chip enabling plug and play AT Impact ToolsAT/MModel Model Nm.

10 *FreeSpeedOverall LengthHard AT40PB-17555 - 17020 - 11010000 7 9/16 1/2 AT40PB-335140 - 45060 - 25075009 3/8 1/2 AT60PB-675230 - 770190 - 635550011 1/8 3/4 AT64PB-675230 - 770190 - 635550015 3/4 AT60DB-675230 - 770190 - 635550014 3/4 3/4 AT64DB-675230 - 770190 - 6355500 18 7/16 3/4 AT84DB-1500 610 - 1800 475 - 1380 450019 1/8 1 AT86DB-2200 1130 - 2200 725 - 2200 420024 3/4 1 sq.* Torque range is approximate and will be affected by joint rate, extensions and socket strategy for tighteningthreaded fasteners. Pulsemonitoring can be used for error-proofing to detect rehits, crossthreaded fasteners and changesin the joint Torque target and limits Pulse limits Ends at torque = torque torque and pulse countwithin limits for OK PMTorque Control with Pulse MonitoringAT84DB-1500AT60 PBM-675 Stanley 2009 PSI IMPOSED_Layout 1 5/26/10 10:33 AM Page 4 AP Pin Clutch Impact ToolsAnother INDUSTRY FIRST!