Atlas Copco Instruction Manual

1 Atlas Copco Instruction Manual Instruction Manual for Portable Compressors English Engine Deutz D2011L03. XAS 97 DD - XAS 185 DD7. Engine Deutz F3M2011. Instruction Manual for Portable Compressors XAS 97 DD - XAS 185 DD7. Printed matter N . 9829 3095 00 Atlas Copco - PORTABLE AIR DIVISION. 11/2008 Warranty and Liability Limitation Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. The manufacturer does not accept any liability for any damage arising for modifications, additions or conversions made without the manufacturer's approval in writing. While every effort has been made to ensure that the information in this Manual is correct, Atlas Copco does not assume responsibility for possible errors.

2 Copyright 2008, Atlas Copco Airpower , Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. -2- Preface Table of contents Starting / Stopping .. 32. Please read the following instructions carefully Before 32. before starting to use your compressor. 1 Safety precautions .. 5 Starting procedures .. 32. It is a solid, safe and reliable machine, built Introduction .. 5 During operation .. 34. according to the latest technology. Follow the General safety precautions .. 6 Stopping procedure .. 34. instructions in this booklet and we guarantee you Fault situations and protective devices.

3 34. Safety during transport and installation .. 7. years of troublefree operation. Safety during use and operation .. 7 5 Maintenance .. 35. Always keep the Manual available near the machine. Safety during maintenance and 9 Use of service paks .. 35. In all correspondence always mention the Tool applications safety .. 10. compressor type and serial number, shown on the Preventive maintenance schedule data plate. Specific safety 11 for the 35. The company reserves the right to make changes Lubrication oils .. 38. 2 Leading particulars .. 12. without prior notice. Oil 39. Description of safety pictograms Compressor 39. used in this 12. Oil level check .. 40. General description.

4 12. Check engine oil level .. 40. 3 Main 14 Check compressor oil 40. Compressor regulating system .. 16 Oil and oil filter change .. 41. 16 Engine oil and oil filter 41. Air 18 Compressor oil and oil filter 41. Oil system .. 19 Cleaning 42. Continuous regulating 20 Cleaning fuel tank .. 42. Electric system .. 22 Battery care .. 43. Markings and information labels .. 27 43. Activating a dry-charged battery .. 43. 4 Operating instructions .. 28 Recharging a battery .. 43. Parking, towing and lifting instructions .. 28 Battery maintenance .. 43. Parking instructions .. 28 Changing tyres .. 44. Towing instructions .. 29 Storage .. 44. Spillage-Free 30 Service paks.

5 44. Height adjustment .. 30 Service 44. Lifting 31 Compressor element 44. Anti-Frost Device (option).. 31. 44. -3- 6 Adjustments and servicing procedures .. 45 11 Disposal .. 63. Adjustment of the continuous General .. 63. regulating 45 Disposal of 63. Air filter 46. Main parts .. 46 12 Maintenance Log .. 64. Cleaning the dust trap .. 46. Replacing the air filter element .. 47. Air 47. Safety valve .. 47. Fuel 48. Brake 48. Brake shoe adjustment .. 48. Test procedure of brake cable adjustment .. 49. Brake cable adjustment .. 49. 7 Problem solving .. 50. 8 Available options .. 53. 9 Technical specifications .. 54. Torque values .. 54. General torque 54. Critical torque values.

6 54. Settings of shutdown switches and safety valves .. 55. Compressor / engine 56. Reference 56. Limitations .. 57. Altitude unit performance curve .. 58. Performance 59. Design 60. 10 Dataplate .. 62. -4- Safety precautions To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor. INTRODUCTION. The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons their equipment with safe, reliable and efficient operators with the appropriate training and skill for away from the unit and eliminate all possible sources products.

7 Factors taken into account are among each category of job. of danger at the unit. others: When handling, operating, overhauling and/or Skill level 1: Operator - the intended and predictable future use of the performing maintenance or repair on Atlas Copco products, and the environments in which they are An operator is trained in all aspects of operating the unit with the push-buttons, and is trained to know the equipment, the mechanics are expected to use safe expected to operate, engineering practices and to observe all relevant local - applicable rules, codes and regulations, safety aspects. safety requirements and ordinances. The following - the expected useful product life, assuming proper Skill level 2: Mechanical technician list is a reminder of special safety directives and service and maintenance, A mechanical technician is trained to operate the unit precautions mainly applicable to Atlas Copco - providing the Manual with up-to-date the same as the operator.

8 In addition, the mechanical equipment. information. technician is also trained to perform maintenance and These safety precautions apply to machinery Before handling any product, take time to read the repair, as described in the Instruction Manual , and is processing or consuming air. Processing of any other relevant Instruction Manual . Besides giving detailed allowed to change settings of the control and safety gas requires additional safety precautions typical to operating instructions, it also gives specific system. A mechanical technician does not work on the application and are not included herein. information about safety, preventive maintenance, live electrical components.

9 Etc. Neglecting the safety precautions may endanger Skill level 3: Electrical technician people as well as environment and machinery: Keep the Manual always at the unit location, easy An electrical technician is trained and has the same - endanger people due to electrical, mechanical or accessible to the operating personnel. qualifications as both the operator and the mechanical chemical influences, See also the safety precautions of the engine and technician. In addition, the electrical technician may - endanger the environment due to leakage of oil, possible other equipment, which are separately sent carry out electrical repairs within the various solvents or other substances, along or are mentioned on the equipment or parts of enclosures of the unit.

10 This includes work on live - endanger the machinery due to function failures. the unit. electrical components. All responsibility for any damage or injury resulting These safety precautions are general and some Skill level 4: Specialist from the manufacturer from neglecting these precautions or by non- statements will therefore not always apply to a This is a skilled specialist sent by the manufacturer or observance of ordinary caution and due care required particular unit. its agent to perform complex repairs or modifications in handling, operating, maintenance or repair, also if Only people that have the right skills should be to the equipment. not expressly mentioned in this Instruction Manual , is allowed to operate, adjust, perform maintenance or disclaimed by Atlas Copco .