Automatic Stud Welding - Home - Stud Welding …

1 HBS Bolzenschwei -Systeme GmbH & Co. KGFelix-Wankel-Stra e 18 D-85221 DachauTelefon [49] (81 31) 5 11-0 Telefax [49] (81 31) 5 11-100 e-mail: HBS .. more than weldingAutomaticStud WeldingProduct RangeThe low cost production center toimprove your productivity23 Technical data may data may first step to-wards automation:fast installation,easy programmingand operating, shortset up time, reliableand high qualitywelding connections. High productivity!>For all stud Welding processes>Advanced technology>High quality product>Controller for Welding process>Microprocessor controlled>Modular concept based on CAN-Bus-Technology>Cost savings and reliablePC-Swith manual or Automatic stud feeding (30% faster) Solid work table Positioning of workpieces Easy handling Short set up timePC-CCNC-controlled Fully Automatic Welding program Storage for 10 programs (25 Pos.)

2 Each) or 20 programs (17 Pos. each) Microprocessor controlled Display for error indicationsPC-SeriesPC-S PC-CWorking range:T-slot work plateX-/Y-axis500 x 375 mm 500 x 300 mmSpeed: 6 no. of Welding heads:Positioning (accuracy)of welded studs: Welding capacity: up to 15 studs/min. (depending on type, power unit, size and selected position of stud)Pneumatik Z-max. = 125 mmwork stroke:Z-adjustable = 0-45 mm (lower end stop)Optional:HBS-MS-1000- MINI -software and control on pc-basis1 0,2 mmMachine protection cover optionalAll PC-series are equipped with the HBS high precision Welding head KAH 412for dia.

3 3 to 8 mm (dia. 10, 12 and 12,7 mm optional)Pneumatic work-piece clamps PMB-LS guarantees fastand accurate clam-ping of the work-piece. The paten-ted horizontal andvertical movementof clamp fingersallow workpieceloading from top or input throughseparate controlbox. Fault indica-tion on Stud Welding Machine: The professional solution for your stud Welding applications with the HBS MS-1000-Software4 Technical data may TKM-Series isvery cost effectivewith an excellentprice-/performance-ratio. Use our worldwide leading studwelding to 5 differentstud lengths canbe handled by anautomatic weldinghead.

4 Equipped with1 to 3 Welding standard machi-ne is already equip-ped with the highprecision weldinghead KAH 412 forstud dia. 3 to 8 mm(dia. 10, 12 and 12,7 mm optional).Advanced PC-Software MS 1000>Developed by HBS, specifically for stud Welding >Modular concept based on CAN-Bus-Technology can be extended to customers needs>Very short set up times, quick failure diagnosis>Integrated process sequence control>Fast and easy programming, controlled by industrial PC>Storage for more than 200 Welding programsOptional:>Ether link 10/100 to network by additional adapter>HBS CAM-DXF-file editor for CAD-drawingsAutomatic studfeeding: Feedingunit VBZ-3 forquick, fully automa-tic feeding of DINEN ISO 13918studs.

5 Specialfeeding unitsupon 120/055 TKM 120/105 TKM 120/155 Max. working range1140 x 5501140 x 10501140 x 1550X-/Y-axis [mm]:Max. no. of3 (up to 5 different stud lengths per head) Welding heads:Positioning (accuracy) 0,2 mmof welded studs: Welding capacitiy: approx. 15 to 25 studs/min. (depending on power unit, size and selected position on stud)Motor driven Z-axis:Z = 0-125 mm (free programming)> Automatic operation with special Welding software>Fully Automatic system>Highest productivity>Up to three Welding heads>Motor driven Z-axis>High Welding rate>Large working range>Highest Welding quality>Best performance>High positioning accuracy of welded studsTechnical data may driven Z-axis.

6 Completelysealed linear guidewith 2 no-clearance-saddles. Ball screwdrive. 120 mm lift. Free programmingfor up to 5 differentstud quality components to be combined for any kind of stud Welding applications6 Technical data may for Automatic WeldingAll components canbe used in variousHBS stud weldingmachines inrobot inter-faces allow also inte-gration into custommade stud 1600 ATfor capacitor discharge Welding Welding range: M3 to M8 Loading energy:1600 WsHBS Power UnitsHBS Stud FeedingCDM 2400 ATfor capacitor discharge weldingWelding range: M3 to M8(M10)Loading energy.

7 2400/800*WsCDM 3200 ATfor capacitor discharge Welding Welding range: M3 to M10 Loading energy:3200/1600*WsKAH 412quick change overStud dia.: 3 to 8 mm (dia. 10, 12 and 12,7 mm optional)Stud length: 8 to 40 mm HBS Automatic Welding HeadsHBS Precision WeldingHead KAH 412 KAH 1quick change overStud dia.: 3 to 8 mm Stud length: 8 to 30 mm Change Over Kitto change to different studdiameter in the fully auto-matic stud feeder VBZ-3 Feeding Switch Pointto weld different studlength with one weldinghead Assortment Kitfor manual stud feeding or fully Automatic stud feedingVBZ-3 ARC 800 ATfor ARC Welding Welding range: M3 to MR12 Welding current: 800 A VBZ-3 Fully Automatic Stud feederStud dia.

8 : 3 to 10 mmStud length: 6 to 50 mmFeed power: up to40 studs/minute **PBZP neumatic Single Feed UnitManual stud feeding. Stud transport actuated byCNC-control unitSpring setting readout on scaleDigital display for lift and plungeadjustmentPrisma shapedquick exchangesystemPiston is guided inblacklash free linearball bearings whichguarantees highestprecision and re-producable weldingqualityPush button lockingsystem for feedtubeCertificated since1994 according toDIN EN ISO 9001 HBS AccessoriesPneumatic Clamp PMB-LSwith horizontal and vertical movementPneumatic Clamp PMB-Swith vertical movementTechnical data may Automatic Stud Welding GunPAH-1for stud

9 Welding with capacitor discharge or ARC weldingStud dia.: 3 to 8 mmStud length: 8 to 30 mm* with capacity switch**depending on stud siz