AWS Welding/Fabrication Quality Manual Sample

1 AWS Welding/Fabrication Quality Manual Sample (No Field Installation). Selected Pages Not a Complete Plan Contact: First Time Quality 410-451-8006. Pat [Pick the date]. Questions? Call First Time Quality 410-451-8006. [ImagePlaceHolder]. [CompanyName]. [CompanyAddress1] | [CompanyAddress2]. [CompanyPhone] | [CompanyPhone2]. fabrication Quality Manual For Compliance with: _____. s ge Operating Policies of the [CompanyName] Quality System Pa Version: 20150308. ed Version Version notes ct 20141228 Initial issue le Approval Signature and Date: _____ _____. Se President/ Date Documents provided by [CompanyName] disclose proprietary information as well as copyright information registered with the Patent and Trademark Office. Please hold these documents in confidence and do not share them with other organizations, even if you do not charge a fee.

2 Submittal of documents does not transfer copyright ownership. Page 1. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006. [CompanyName] Quality Manual Quality Manual . TABLE OF CONTENTS. 1. Quality System Management and Responsibilities .. 7. Overview .. 7. [CompanyName] Quality Policy .. 7. Quality Duties, Responsibilities, and Authority .. 7. Quality System Performance Measures .. 9. Customer Satisfaction Performance Measures .. 10. 10. 2. Job Quality Assurance/ Quality Control Planning .. 11. s Overview .. 11. ge [CompanyName] License and Qualification Requirements .. 11. QA/QC Personnel and Qualifications .. 1. Planning of Quality Controlled Work Tasks .. 3. Pa Quality Inspection and Test Planning .. 4. Quality Training 4. Customer Training On Operation and Maintenance.

3 4. Records and Documentation Plan .. 4. ed Quality Audit Plan .. 4. 3. Contract Specifications .. 6. ct Overview .. 6. Contract Technical Specifications .. 6. le Contract Drawings .. 6. Contract Submittals .. 6. Se Customer Submittal Approval .. 8. Contract Warranty .. 9. Contract Review and Approval .. 9. 4. Design Review and Control .. 10. Overview .. 10. Design Input Review .. 10. Design Quality Assurance/ Quality Control Planning .. 10. Design Progress Reviews .. 11. Design Output Verification and Approval .. 11. 5. Quality 12. Overview .. 12. Regulatory Codes .. 12. Industry Quality Standards .. 12. Material and Equipment Specifications .. 14. Page 2. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006. [CompanyName] Quality Manual Work Process Specifications.

4 14. Controlled Material Identification and Traceability .. 15. Measuring Device Control and Calibration .. 15. [CompanyName] Quality Standards .. 15. Application of Multiple Sources of Specifications .. 16. 6. Purchasing .. 17. Overview .. 17. Purchase Order Requirements .. 17. Purchase Order Approvals .. 17. 7. Process Controls .. 18. Overview .. 18. Startup and Quality Control Coordination Meeting .. 18. Preparatory Job Quality Assurance/ Quality Control Plan Planning .. 18. s Weekly Quality Planning and Coordination Meetings .. 19. Process Control Standards .. 19. ge 8. Inspections and Tests .. 22. Overview .. 22. Pa Required Work Task Quality Inspections and 22. Material Inspections and Tests .. 22. Work in Process Inspections .. 23. Work Task Completion Inspections .. 23. ed Inspection of Special processes .

5 24. Independent Measurement and Tests .. 24. ct Commissioning Functional Acceptance Tests .. 24. Hold Points for Customer Inspection .. 24. le Quality Inspection and Test Specifications .. 24. Inspection and Test Acceptance Criteria .. 24. Se Inspection and Test 26. Independent Quality Assurance Inspections .. 26. Inspection and Test Records .. 26. Job Completion and Closeout Inspection .. 27. 9. Nonconformances and Corrective Actions .. 29. Overview .. 29. Nonconformances .. 29. Corrective Actions .. 30. 10. Preventive Actions .. 31. Overview .. 31. Identify Preventive Actions for Improvement .. 31. Train Preventive Actions for Improvement .. 31. 11. Quality System Audits .. 33. Overview .. 33. Page 3. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006. [CompanyName] Quality Manual Company-wide Quality System Audit.

6 33. 12. Record and Document 34. Overview .. 34. Quality System Documents .. 34. Document Controls .. 34. Record Controls .. 35. 13. Appendix .. 37. Definitions of Terms .. 37. 14. Forms .. 40. s ge Pa ed ct le Se Page 4. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006. [ImagePlaceHolder] [CompanyName] Quality Manual 5. Quality STANDARDS. APPLICABLE REGULATIONS, INDUSTRY, and COMPANY STANDARDS. OVERVIEW. [CompanyName] personnel and suppliers are accountable for compliance to standards-based written specifications. To achieve expectations reliably and consistently, specifications are clearly spelled out, not only for results but also for processes . Specifications apply to materials, work steps, qualified personnel and suppliers, safe work rules, and environmental work conditions.

7 Standards ensure that results are specified rather than left to discretionary practices. s REGULATORY CODES. ge All [CompanyName] welding and fabrication activities comply with the relevant regulations. The Quality Manager identifies regulatory requirements applicable to the jurisdictions served, including: .. Applicable Federal regulations Applicable State regulations Pa Applicable building codes and local addenda to building codes Applicable Fire Code ed Applicable Fuel and Gas Code Applicable Mechanical Code Applicable Plumbing Code ct Additional regulations specified by the customer contract The Quality Manager identifies regulatory requirements that apply to a specific job. le The Supervisor had shop access to relevant codes and government regulations. Se INDUSTRY Quality STANDARDS.

8 All [CompanyName] welding and fabrication activities comply with generally accepted good workmanship practices and industry standards. The Quality Manager identifies supplemental requirements for industry standards that apply to a specific job during the Quality Assurance/ Quality Control Planning when it is not otherwise specified by the contract, contract technical specifications, or approved drawings. Page 12. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006. [ImagePlaceHolder] [CompanyName] Quality Manual Regulatory Codes and Industry Standards Reference Standard Division Description Reference Standard Title No. 5 Minimum spacings and edge AISI SG02-KIT North American Specification for the Design of Cold-Formed distances for screws Steel Structural Members 5 Installation of bracing and CFSEI Field Installation Guide for Cold-Formed Steel Roof Trusses permanent bracing and bridging 5 Installation of chimneys, vents, and NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel- smokestacks Burning Appliances 5 Framing and reinforcing openings SDI DDP Deck Damage and Penetrations through a steel deck 5 Install high-strength bolts RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts".

9 S 5 welding standards AWS Specification for welding Procedure and Performance Qualification ge 5 Standard practices for structural AISC Code of Standard AISC Code of Standard Practice for Steel Buildings and Bridges steel fabrication bound series of Practice for Steel Buildings and standards Bridges 5. 5. Specification for steel fabrication for structural steel buildings Structural steel joints Pa AISC Specification for Structural Steel Buildings RCSC Specification for AISC Specification for Structural Steel Buildings RCSC Specification for Structural Joints Using ASTM A325 or Structural Joints Using ASTM A490 Bolts A325 or A490 Bolts ed 5 Standard design symbols ANSI/AWS Symbols 5 Standard terms ANSI/AWS Terms and Definitions ct 5 QA recommended practices AWS welding Quality welding Quality Assurance Guideline for Fabricators (WQAG).

10 Assurance Guideline for le Fabricators (WQAG). 5 coating of steel SSPC Steel Structures painting Steel Structures painting Manual , Volume I, Good painting Manual , Volume I, Good Practice Se painting Practice 5 coating of steel SSPC Steel Structures painting Steel Structures painting Manual , Volume II, Systems and Manual , Volume II, Systems Specifications and Specifications 5 Special provisions for seismic AISC Seismic Provisions for Seismic Provisions for Structural Steel Buildings applications Structural Steel Buildings 5 Detailing standards for the design of AISC Detailing for Steel Detailing for Steel Construction structural steel details Construction 5 Workmanship and techniques for AWS Structural welding Code Steel welded construction Page 13. Quality Manual Copyright Questions? Call First Time Quality 410-451-8006.