BALL VALVES

1 BALL VALVES . Contents Features and benefits 4. Product range 5. Trunnion mounted 6. Features and benefits 6. Side entry, cast steel 10. Parts detail 10. Standard materials 12. Full bore 13. Reduced bore 16. Side entry, forged steel 19. Full bore 19. Reduced bore 24. Top entry, cast steel 29. Full bore 29. Reduced bore 32. Floating 35. Side entry, cast steel 35. Reduced bore 35. Side entry, forged steel 36. Full bore 36. Reduced bore 38. Top entry, cast steel 40. Full bore 40. Reduced bore 41. Top entry, forged steel 42. Reduced bore 42. Bar stock 43. Ball valve actuators 44. Fire safe testing 45. Address 46. BABCOCK VALVES Ball VALVES Features and benefits One of the most trusted ball VALVES in the Standards and specifications petroleum and chemical process industries, BV ball VALVES are in accordance with API, ASME, combines the strenght of its components with a ANSI and BS requirements.

2 The following list dependable and compact design. contains the most important applicable standards for ball VALVES . BV ball VALVES satisfy a wide range of ASME, ANSI BV VALVES may be designed, manufactured and and API standards. Available in cast steel and tested in accordance with other international forged steel, with various trims, they may be standards upon request. specified in sizes from 1/4" to 60", and pressure classes of 150 through 2500. ASME , Steel pipe flanges and flange fittings. ASME , Face-to-face and end-to-end Engineered for heavy duty, maintenance-free dimensions of VALVES . performance, the BV ball valve is commonly ASME , Buttwelding ends. selected for a number of demanding applications. ASME , VALVES - Flanged, threaded and welding end. API 6A, Wellhead and christmas tree equipment. API 6D, Specification for pipeline VALVES .

3 API 6FA, Fire test for VALVES . API 607, Fire test for soft-seated quarter-turn VALVES . MSS-SP-6, Standard finish for contact faces of pipe flanges and connecting-end flanges of VALVES and fittings. MSS-SP-25, Standard marking system for VALVES , flanges, fittings and unions. MSS-SP-55, Quality standard for steel castings for VALVES , flanges and fittings and other piping components. MSS-SP-84, Steel VALVES - Socket welding and threaded ends. NACE MR0175, Sulfide stress cracking resistant metallic materials for oilfield equipment. BBE VALVEVALVES. BABCOCK DIVISION. 4. Ball VALVES Product range Trunnion mounted Floating Side entry Side entry Cast steel Cast steel ASME Range ASME Range Class inches Class inches Full bore Reduced 150 2" - 24" 1/ ". bore 150 2 - 8". 300 2" - 24". 600 2" - 12" Forged steel Reduced bore Full bore 150 3" 2" - 26" 22" 1/ ".

4 150 2 - 8". 300 3" 2" - 26" 22" 1/ ". 300 2 - 8". 600 3" 2" - 12" 10" 1/ ". 600 2 - 4". 1/ ". 900 2 - 2". Forged steel 1/ ". 1500 2 - 2". Full bore Reduced bore 150 2" - 60" 3/ " 1/ ". 150 4 2 - 8" 6". 300 2" - 60" 3/ " 1/ ". 300 4 2 - 8" 6". 600 2" - 56" 3/ " 1/ ". 600 4 2 - 6" 4". 3/ " 1/ ". 900 2" - 56" 900 4 2 - 2" 1/2". 3/ " 1/ ". 1500 2" - 30" 1500 4 2 - 2" 1/2". 2500 2" - 16". Top entry Reduced bore 150 3" 2" - 60" 56" Cast steel 300 3" 2" - 60" 56". 600 3" 2" - 56" 52" Full bore 900 3" 2" - 56" 52" 1/ ". 150 2 - 6". 1500 3" 2" - 30" 26" 1/ ". 300 2 - 6". 2500 3" 2" - 16" 14" 1/ ". 600 2 - 6". Top entry Reduced bore 1/ " 3/ ". 150 2 8 - 6" 4". Cast steel 1/ " 3/ ". 300 2 8 - 6" 4". 1/ " 3/ ". 600 2 8 - 6" 4". Full bore 150 2" - 48" Forged steel 300 2" - 48". 600 2" - 48" Reduced bore 900 2" - 30" 1/ ".

5 150 2 - 2". 1500 2" - 24" 1/ ". 300 2 - 2". 2500 2" - 12" 1/ ". 600 2 - 2". 1/ ". 900 2 - 2". Reduced bore 1/ ". 1500 2 - 2". 150 3" 2" - 48" 44" 1/ ". 2500 2 - 2". 300 3" 2" - 48" 44". 600 3" 2" - 48" 44" Bar stock 900 3" 2" - 30" 26" 1/ ". 800 4 - 2". 1500 3" 2" - 24" 20" 1/ ". 1500 4 - 2". 2500 3" 2" - 12" 8" 1/ ". 2500 4 - 2". BBE VALVEVALVES. BABCOCK DIVISION. 5. Trunnion mounted Features and benefits Actuators BV VALVES are suitable for operation by any type of pneumatic, electric, or hydraulic actuators. We offer factory- mounted valve-actuator packages with single source efficiency, responsibility and warranty. Wide selection seat/seal trims A wide variety of trims are available to match each valve to its aplication, including metal to metal trims. Metal to metal seated available Protected seats for long life The protected seat design features a deep pocket with a protective lip.

6 This design prevents cold flow of the seat into the line. This results in extended seat life over conventional designs. The seat assembly consists of an outer metal seat ring with a TFM insert. The TFM insert locates into a groove in the metal ring. A spring assembly behind the seat loads the seat against the ball and prevents leakage from behind the seat. This efficient seat design provides positive shutoff. Trunnion design for dependable low torque operation The large diameter trunnion provides Seat insert smooth, easy operation and extended bearing life. The trunnion bearings are stainless steel with Outer metal ring heavy duty PTFE coated. BBE. BABCOCK. VALVEVALVES. DIVISION. 6. Trunnion mounted Features and benefits Actuator mounting brackets Actuator mounting brackets are available as options for users who prefer to install their own actuators.

7 We recommend that buyers specify factory- installed actuators to assure reliable, long life performance and to gain the benefits of BV single source responsibility, single source warranty policy. Bidirectional sealing BV trunnion VALVES are equipped with pressure-actuated seats offering true bidirectional sealing performance. Automatic body pressure relief The pressure actuated seat construction assures positive relief of excess pressure. If the body pressure exceeds the line pressure and seat pre-load pressure, the seat(s) will automatically back off to relieve the excess pressure. BBE. BABCOCK. VALVEVALVES. DIVISION. 67. Trunnion mounted Features and benefits Double block and bleed Conventional double valve installation The pressure actuated seats of BV. trunnion VALVES provide a positive up and downstream seal under all conditions.

8 When used for block and From tank #1 To tank #2. Bleed pipe Bleed pipe bleed, this feature lets the valve to take the place of two VALVES , allowing Pipeline the operator to check the up and downstream sealing by installing a V&W double block and bleed action pressure releasing tool to bleed body pressure. From tank #1 To tank #2. Pipeline Bleed pipe Grease fittings Shaft injector Two grease fittings are supplied, providing the ability to inject lubricant into both the upstream and downstream seat pockets. Easy to maintain BV VALVES can be completely disassembled in the field for replacements of seats or a complete overhaul. Seats can be replaced quickly without the need for special tools. BBE. BABCOCK. VALVEVALVES. DIVISION. 8. 6. Trunnion mounted Features and benefits Positive stem retention BV trunnion mounted ball VALVES are manufactured with true anti blow out stem.

9 The stem is inserted from whitin the valve body and is positively retained whitin the body cavity. This method of stem retention eliminates the need for external locking pins devices, which may be subjected to inadvert removal and the subsequent risks. BV anti blow out stem ensures total safety and Adjustable packing The stem packing material is graphite. The unique design of the BV stem packing assembly allow full maintainability of the packing material and replacement of FPM. o-rings while the valve is in line and in service. This is achiebved by the security of a secondary stem seal located below the packing and upper lantern ring. BBE. BABCOCK. VALVEVALVES. DIVISION. 6. Trunnion mounted Side entry, cast steel Parts detail Grease fitting Adaptor Welded body, flanged-end Bearing washer Thrust washer Seat carrier o-ring Support flange bolt Ground spring Support flange Stem Body adaptor o-ring Stem packing Seat carrier spring Ground pin Support flange gasket Seat carrier Seat insert O-ring Seat carrier Seat insert Lantern ring Seat carrier packing O-ring Ball Stem bearing Trunnion bearing Grease fitting Bearing washer Trunnion block Seat carrier spring Seat carrier o-ring Drain & vent plug Body Body adaptor stud nut Grease fitting Adaptor Bolted body.

10 Flanged-end Bearing washer Thrust washer Seat carrier o-ring Ground spring Stem Body adaptor o-ring Support flange bolt Support flange Seat carrier spring Ground pin Seat insert Seat carrier Stem packing Seat insert Support flange gasket Seat carrier Seat carrier packing O-ring Ball Lantern ring Trunnion bearing O-ring Stem bearing Bearing washer Trunnion block Grease fitting Seat carrier spring Seat carrier o-ring Body adaptor stud Drain & vent plug Body BBE VALVEVALVES. DIVISION 10. BABCOCK Trunnion mounted Side entry, cast steel Parts detail Grease fitting Welded body, welding-end Adaptor Bearing washer Thrust washer Seat carrier o-ring Support flange bolt Ground spring Support flange Stem Body adaptor o-ring Stem packing Ground pin Seat carrier spring Support flange gasket Seat carrier Seat insert O-ring Seat carrier Seat insert Lantern ring Seat carrier packing O-ring Ball Stem bearing Trunnion bearing Grease fitting Bearing washer Trunnion block Seat carrier spring Seat carrier o-ring Drain & vent plug Body adaptor stud nut Body Grease fitting Bolted body.