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Band Saw Blades - First Cut

band Saw Blades2 Versatix MPIntenss PROA dvanz +44 (0)1835 863501 For more than 130 years, manufacturers worldwide have depended upon precision tools from the Starrett Company to ensure the consistent quality of their most demanding craftsmen and professionals know that the Starrett name on a band saw blade , hand tool or measuring tool means quality, exceptional service and expert technical strict quality control, state-of-the-art equipment and an ongoing commitment to R&D, the 5,000+ products in today s Starrett line continue to be the most accurate, robust and durable tools available. Starrett: Precision, Quality and Innovation. 3 INTRODUCTION 4 Starrett Worldwide TECHNICAL INFORMATION 6 blade Selection 7 Application Guide 8 Terminology 9 Characteristics band SAW BLADES10 Versatix MP11 Intenss PRO-DIE12 Intenss PRO13 Intenss PRO-VTH14 Intenss PRO-ST15 Advanz CS16 Advanz FS17 Advanz TS18 Advanz CG19 Advanz DG20 Duratec SFB21 Woodpecker Premium / Woodpecker PRO22 Meatkutter Premium /

3 INTRODUCTION 4 Starrett Worldwide TECHNICAL INFORMATION 6 Blade Selection 7 Application Guide 8 Terminology 9 Characteristics BAND SAW BLADES 10 Versatix™ MP 11 ™Intenss PRO-DIE 12 ™Intenss PRO 13 ™Intenss PRO-VTH 14 ™Intenss PRO-ST 15 Advanz™ CS 16 Advanz™ FS 17 Advanz™ TS 18 Advanz™ CG 19 ™Advanz DG 20 ™Duratec SFB 21 ™Woodpecker Premium / Woodpecker™ PRO 22 ...

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Transcription of Band Saw Blades - First Cut

1 band Saw Blades2 Versatix MPIntenss PROA dvanz +44 (0)1835 863501 For more than 130 years, manufacturers worldwide have depended upon precision tools from the Starrett Company to ensure the consistent quality of their most demanding craftsmen and professionals know that the Starrett name on a band saw blade , hand tool or measuring tool means quality, exceptional service and expert technical strict quality control, state-of-the-art equipment and an ongoing commitment to R&D, the 5,000+ products in today s Starrett line continue to be the most accurate, robust and durable tools available. Starrett: Precision, Quality and Innovation. 3 INTRODUCTION 4 Starrett Worldwide TECHNICAL INFORMATION 6 blade Selection 7 Application Guide 8 Terminology 9 Characteristics band SAW BLADES10 Versatix MP11 Intenss PRO-DIE12 Intenss PRO13 Intenss PRO-VTH14 Intenss PRO-ST15 Advanz CS16 Advanz FS17 Advanz TS18 Advanz CG19 Advanz DG20 Duratec SFB21 Woodpecker Premium / Woodpecker PRO22 Meatkutter Premium / Meatkutter Stainless / Carcasskutter 23 band Knives24 Important Recommendations26 +44 (0)

2 1835 863501 Mount Airy, North Carolina, USAS anto Domingo, Dominican RepublicAthol, Massachusetts, USAL aguna Hills, California, USAW aite Park, Minnesota, USAC leveland, Ohio, USAT orontoCanadaSaltilloMexicoBuenos AiresArgentinaSchmittenGermanyStarrett Distribution Centres & OfficesStarrett Factories5 Itu, S o Paulo, BrazilSuzhou, ChinaJedburgh, ZealandMumbaiIndiaSingaporeMalaysiaShang haiChinaTokyoJapanStarrett FactoriesThe Starrett Company has been involved in precision tool manufacturing since 1880, sold products worldwide since the 1890s and introduced its First saw blade in about in Athol, MA since its founding, Starrett has a tradition and reputation so rich and solid that the words quality and Starrett have become Company employs over 2,000 people worldwide with sales of over $200,000, +44 (0)1835 863501 Wall ThicknessOutside diameter of tube or maximum profile section length (mm) saw tooth pitch selection is determined by the size of the cross section to be cut.

3 In general cutting thinner sections require more teeth per inch, thicker sections require coarser pitches, or less teeth per select an appropriate tooth size please refer to the table immediately below unless material to be cut is a tube, in which case refer to the larger table further below. For general purpose cutting use a Versatix MP blade , for more aggressive production cutting of harder to cut materials use an Intenss PRO blade or an Intenss PRO-VTH : When cutting two or more tubes lying side by side, please be aware of the double wall thickness. blade SELECTIONB lade length is dependent on the band saw machine being used. To establish correct blade length please refer to your band saw machine manual and if in doubt please contact our Technical Support Department for help and the widest blade your machine will take except when cutting contours.

4 The diagram below details recommended blade widths for cutting radii and the chart opposite to select the blade that will provide the best results with the material to be cut, then refer to the individual blade pages for detailed Size(mm)Constant Pitch(TPI) Variable Pitch(TPI)Up to 1024 or 1814-18 or 10-1410-15148-1216-30106-1031-5085-851-8 064-681-12043-4121-20032-3 Over 2001 or or SFBW oodpecker PremiumWoodpecker PROI ntenss PROI ntenss PRO-DIEI ntenss PRO-VTHI ntenss PRO-STVersatix MPAdvanz CSAdvanz FSAdvanz TSAdvanz CGAdvanz DGMeatkutter Carcasskutter band KnivesPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCALo w Alloy SteelsPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAA luminumPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAP VCAInox (Stainless)

5 PVCAPVCAPVCAPVCAPVCAPVCAPVCATool, Die & Mould SteelsPVCAPVCAPVCAPVCAPVCAPVCAPVCAC arbon SteelPVCAPVCAPVCAPVCAPVCAPVCAPVCAS tructural SteelsPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAS teels up to 45 HRcPVCAPVCAPVCAPVCAPVCAPVCAPVCAN ickel Based AlloysPVCAPVCAPVCAPVCAPVCAPVCAPVCANon-Fe rrous MetalsPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CACase Hardened Chrome ShaftPVCAWoodPVCAPVCAPVCAPVCAPVCAPVCAPVC APVCAPVCAPVCAPVCANail Embedded WoodPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAF urniturePVCAPVCAPVCAC omposition BoardPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVC APVCAPVCAP lasticPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAPVCAA crylicPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPV CAPVCAPVCAPVCAC eramicPVCAPVCAG lassPVCAP orcelainPVCAF ibreglassPVCAPVCAPVCAS tonePVCAPVCAM arblePVCAG

6 RanitePVCAFoam / Fibrous MaterialPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCA PVCAPVCAPVCAPVCAR ubberPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVC APVCAPVCAPVCAPVCAP aperPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCA PVCAMeatPVCAPVCAPVCAC arcassPVCAPVCAPVCATYRESCERAMICSSTONE & MASONRYCERAMICSFOOD INDUSTRYLAMINATED FIBREGLASSGLASSMARBLEFOOD INDUSTRYBUTCHERSBUTCHERSCATERINGCATERING MEAT PACKERSMEAT PACKERSSOFT PLASTICRUBBERPAPERFOAMPVCAPVCAS econdary ApplicationPrimary ApplicationPVCAPVCAPVCAPVCAPVCAPVCAPVCAP VCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAPVCAP VCAPVCAPVCA8 +44 (0)1835 863501 SPLIT CHIP ADVANTAGEMULTIPLE CUTTING EDGES170% MORE WELD CONTACT AREAA - WIDTHTip of the cutting edge to the back of the - LENGTHM easurement along the back edge of the - THICKNESSM easurement of the body of the - BACK EDGEO pposite side of the blade from the - TOOTH PITCHD istance from the tip of one tooth to the next - TEETH PER INCH/25 MMNumber of teeth per - GULLETThe curved area between two - TOOTH FACES urface of the tooth where the chip is formed.

7 The tooth can have a positive or straight angle when measured against a line perpendicular from the back of the - TOOTH SETThe bending of the teeth, right and left, to allow blade clearance through the PROINTENSS PRO-VTHVERSATIX MPREGULARHOOKADVANZ CS, FS & TS(Carbide Tipped)SKIPC onstant Pitch is zero rake (S) angle, Variable Pitch is positive rake (P) (up to 10 ). Use for high production cutting of solids or heavy wall profiles. M-42 high speed edge with 8% rake (P) (up to 10 ) product with a patented surging cutting action. Use with nickel alloys, stainless steels, and heat treated steels (up to 45 HRc). M-42 high speed edge with 8% designed product with a resultant positive rake tooth (P) aimed specifically for intermittent cuts on beams, channels and tubes.

8 Works well for all general cutting. M-42 high speed edge with 8% standard 0 rake (R) tooth form good for general and light duty cutting 10 rake (H) angle available in the carbon line. Good for fast cutting of hardwoods and non-ferrous rake (S) tooth with expanded gullet area. Works well on soft woods, non-ferrous and Ground Triple Chip Tooth form (T). Excellent for high production rates on hard metallic and abrasive non-metallics. Advanz CS is for cutting cased steel and hardened chrome shafts. Advanz FS is for shock, foundry applications. Advanz TS is for heat treated, difficult to machine recurring sequence of teeth set left and right, followed by one tooth unset (RAKER TOOTH).

9 Frequency of unset teeth on variable pitch Blades varies depending on the tooth recurring sequence of teeth set alternately left and of teeth set to each side of the blade , with varying amounts of set in a controlled carbide cylinder welded in the tooth edge, being slightly thicker than the blade , and triple chip SETWAVY SETALTERNATE to 14-181-2 to 4-68-12 to 14-181 to to 64 to 242-3 to 10-143 to to 3-43 to 24 RAKER TOOTH10 +44 (0)1835 863501 Developed and tested by Starrett, with a patent application pending, Versatix MP band saw Blades set new standards in cutting structural steels, sections, tubes and small solids. The new revolutionary tooth design ensures that the Blades can easily cope with the shock loading conditions associated with intermittent cutting, and are also ideal for manual pull down band saw machines with uncontrolled feed rates.

10 Features: New tooth design resulting in a significant increase in tooth strength and consequent reduction in tooth strippage. Triple tempered M-42 cobalt high speed steel teeth combined with a fatigue resistant alloy steel backing strip. Benefits: Ideal for use on manual pull down band saw machines where uncontrolled feed rates can easily overload the teeth with a standard blade . Applications: Sections and structural steels. Tubes. Angle iron. Small ApplicationPrimary ApplicationBlade Width x ThicknessTooth PitchmmInch2-33-44-65-86-108-1210-1419 x x .035 VXMPVXMPVXMPVXMPVXMP27 x x .035 VXMPVXMPVXMPVXMPVXMPVXMP34 x x .042 VXMPVXMPVXMPVXMPVXMPVXMP - Versatix MP blade Type: All VXMP Blades Are Raker Tooth Set: VXMP Is Positive Rake (P) MP11 Secondary ApplicationPrimary ApplicationFeaturing the longevity and chip clearing advantages of bi-metal unique saw technology, Intenss PRO-DIE is available in a variety of tooth pitches and is ideal for contour and general purpose cutting on horizontal and vertical machines.


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