Transcription of Barber Book New Section 5 - sctco.com
1 865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/20001-1 Section 1 general INFORMATIONIt is impossible to participate in responsibility for truck performance if partsare replaced with other than original Barber components. Barber components are matched to interact with one another to achieve optimumperformance and service life. Any substitution of components maycompromise the performance and the life of the stabilization BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 Barber S-2 STABILIZED TRUCK COMPONENT DIAGRAMBLOCKROLLERSORCAST HOUSINGSIDE BEARINGSBRAKE BEAMWEAR LINERBOLSTER POCKETWEAR PLATES(STAINLESS STEEL ANDALLOY STEEL)FRICTIONWEDGESSIDE FRAME PEDESTALROOF LINERS(STAINLESS STEEL ANDCARBON STEEL)GIBSBRAKE SHOE LOCK KEYBOLSTER CENTERPLATE RINGSSIDE FRAME COLUMNWEAR PLATESCENTER PLATE EXTENSION PADS(C-PEP)BOLSTER BOWLWEAR LINERBARBER S-2 There s nothing like an original.
2 Always ask for authentic Barber AND SIDE SPRINGS865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 FREIGHT CAR TRUCK NOMENCLATURET here s only one original. Always ask for genuine Barber BEARINGAXLESIDE FRAMEBRAKESHOEBOLSTERC-PEPCENTERPLATEBAR BER S-2 BRAKE SHOERETAINERKEYFRICTIONWEDGE(HIDDEN)SPRI NG GROUP(LOAD COILS)BOLSTERGIBBRAKE BEAMWEAR LINER(HIDDEN)SIDE FRAMECOLUMNSIDE SPRING(DAMPING)1-3865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 AAR CODE NUMBERSSIDE FRAMES & BOLSTERSDon t settle for a copy when you can have an original. Genuine Barber parts. SPECIAL FEATURES AT CENTER AREAUNIT BRAKE BEAM BRACKETNARROW PEDESTALUPRIGHT TENSION MEMBER - GRADE B STEELSTANDARD DESIGN - 3 11/16" SPRING TRAVEL6 1/2" x 12" JOURNALBARBER S-21F293S4&5076A7N8U9A ALL CODE NUMBERS MUST CONTAIN NINE SYMBOLS THE CODE NUMBER WILL BE HYPHENATED AS FOLLOWS: F9S-07AN-UA A SPACE MAY BE USED IN PLACE OF A HYPHEN WHEN MARKING A CASTINGSIDE FRAMECODE SPACE NUMBERCODE NUMBERCODE NUMBER EXAMPLESEE DRAWINGS EC-3034 AND EC-3038 FOR AAR CODE FOR DESIGNATING SIDE FRAME ANDBOLSTER DESIGN FEATURES.
3 (AAR MANUAL OF STANDARDS AND RECOMMENDEDPRACTICES, Section D PART II).1-4865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 MARKING DIAGRAM FOR TRUCK BOLSTER WITHAAR ID NUMBER AND AAR CODE NUMBERSERIAL NO.(OPTIONAL LOCATION)MFRS. PATT. TRADEMARKOR INITIALSOR BOTHNO MARKING IN THIS AREATOP OF BOLSTERSERIAL NO.(OPTIONAL LOCATION-TOP OR SIDEWALL)OPTIONAL LOCATIONFOR AAR CODE CODE RB FOR BOLSTERSWITH INCREASED COLUMNCLEARANCES FOR USE IN TRUCKSWITH ROLLER BEARINGSAAR IDENTIFICATIONNUMBERGRADE B STEEL-APPLY LETTER B GRADE C STEEL NORMALIZED & TEMPERED- APPLY LETTER C GRADE C STEEL QUENCHED & TEMPERED- APPLY LETTERS C-QT OPTIONAL LOCATIONSDATE CAST(MONTH & YEAR)MARKING IN THIS AREA MUST NOT EXTEND ABOVE TOP SURFACE OF BOLSTERMFRS. PATTERN NO.(OPTIONAL)BOTTOM OF "17"AAThere are no substitutes. Always use genuine Barber :1.
4 MARKING LOCATION SHOULD CONFORMGENERALLY TO THE AREAS AAR IDENTIFICATION NUMBER MUST BECAST INTEGRAL TO THE :ALL MARKINGS TO BE IN RAISED LETTERS ORFIGURES NOT LESS THAN 3/4" HIGH, PREFERABLY1" HIGH, UNLESS OTHERWISE A 5" x 9"3 1/2"5 1/2 x 10"3 3/4"6" x 11"4 1/4"6 1/2" x 12"4 1/2"7" x 12"5"865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 NOTES:1. ALL MARKINGS TO BE IN RAISED LETTERS OR FIGURES NOTLESS THAN 3/4" HIGH, PREFERABLY 1" MARKING LOCATION SHOULD CONFORM GENERALLY TO THEAREAS AAR IDENTIFICATION NUMBER MUST BE CAST INTEGRAL TOTHE IF SIDE FRAME IS A COMBINATION, TYPE OF TRUCK MAY BEOMITTED IF PROPERLY with an original. Always use genuine Barber DIAGRAM FOR TRUCK SIDE FRAME WITHAAR ID NUMBER AND AAR CODE NUMBERAARAARGRADE B STEEL APPLY LETTER B GRADE C STEEL NORMALIZED & TEMPERED APPLY LETTER C GRADE C STEEL QUENCHED & TEMPERED APPLY LETTERS C-QT SERIAL NUMBERTYPE OF TRUCK(OPTIONAL LOCATION)AAR IDENTIFICATIONNUMBEROPTIONAL LOCATIONTYPE OF TRUCKMFRS.
5 PATTERN CAST(MONTH & YEAR)INSIDEMFRS. INITIALSOR TRADEMARKOR BOTHOUTSIDEAAR CODE WHEEL BASE(IN INCHES)MFRS. PATTERN NO.(OPTIONAL)865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 TRUCK BOLSTER NOMENCLATURE1-71. TOP OR COMPRESSION MEMBER2. BOTTOM CENTER MEMBER3. DIAGONAL TENSION MEMBER4. SIDEWALL LIGHTENER HOLES5. BRAKE ROD HOLES6. DEAD LEVER LUG RETAINER HOLES7. DEAD LEVER LUG (RIGHT HAND) SHOWN8. DEAD LEVER LUG RIVETS OR BOLTS9. CENTER PLATE BEARING SURFACE10. CENTER PLATE RIM11. CENTER POST12. KING PIN WELL13. SIDE BEARING PADS14. BOLSTER ENDS15. SPRING SEATS16. SPRING RETAINERS OR BOSSES17. OUTBOARD AND INBOARD LAND18. OUTBOARD GIBS19. INBOARD GIBS20. SIDE BEARING RIVET OR BOLT HOLES 21. FRICTION WEDGE BOLSTER POCKET22. BOLSTER POCKET SLOPEWALLS23. BOLSTER POCKET SIDEWALLS24.
6 SPRING SEATS25. FRICTION WEDGE RETAINING PIN OPENINGS26. C-PEP POCKET27. SIDE BEARING POCKET28. LOCKING CENTER PIN OPENING29. CENTER PLATE VERTICAL RING WEAR LINER30. CENTER PLATE HORIZONTAL WEAR LINER865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 SIDE FRAME NOMENCLATURE1. TOP MEMBER CENTER2. COMPRESSION MEMBERS3. COMPRESSION MEMBER FLANGES4. BOTTOM CENTER5. DIAGONAL TENSION6. TENSION MEMBER FLANGES7. COLUMNS8. COLUMN FLANGES9. WINDOWS10. TOP ENDS11. COLUMN GUIDES12. LOWER BOLSTER OPENING13. SPRING SEAT FLANGES14. SPRING SEAT RIBS15. RETAINER KEY SLOT16. INNER PEDESTAL LEGS17. PEDESTAL ROOF18. OUTER PEDESTAL LEGS19. BOLSTER ANTI-ROTATION LUGS20. PARTING LINE-TOP MEMBER21. TOP END OPENINGS22. UNIT BRACKETS23. BOTTOM CENTER DRAIN HOLES24. PARTING LINE-BOTTOM MEMBER25.
7 TOP MEMBER BRIDGE26. WEAR PLATE RETAINER HOLES27. COLUMN FACE28. COLUMN WEAR PLATE RETAINER LUGS29. SPRING SEAT30. SPRING SEAT BOSSES OR LUGS31. PEDESTAL THRUST LUGSSECTION A-A(FLAT TYPE SPRING SEAT)SIDE ELEVATIONDon t accept anything but the genuine it original Barber parts every VIEW15172224121311963A875451110210A14 TOP VIEW2021218161130272528292619865 BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 LIST OF FOUNDRY IDENTIFICATION MARKINGSAMERICAN STEEL FOUNDRIESALLIANCEASFGRANITE CITYASFEAST ST. LOUISASFBRADFORD KENDALLKILBURNNONERUNCORNNONE(BRADKEN)BR ITISH STEEL STEEL CASTINGSNONEBUCYRUS ERIEBEASF ORCANADIAN STEEL FOUNDRIESASF &CANCAROR CSFCOBRASMANONECOMETNANONECOMSTEELNONENO NECONSTRUCCIONES Y AUXILIARCAF-SPAINNONEDOFASCODOFASCODRESS ER TRANSPORTATIONGOULD(SYMINGTON WAYNE/GOULDFABRIC NACIONAL DE VAGOESFNVNONEHENRICOTTHENRICOTNONENATION AL CASTINGS & SC COCICEROMELROSE PARKSHARONNIPPON SHARYONISSHAOHIO STEEL FOUNDRY (PITTSBURGH STEEL)SCAWNONESCULLINNONEMANUFACTURERINI TIALSMONOGRAMSIDENASIDENASOUTH AFRICAN RAILWAYSSARSTANBRASSBNONESUMITOMOSMIVULC ANNONEQIQIHARQCNONEQISHUYANQSNONEHINDUST ANHDCNONEDEVELOPMENT 't Settle for Less, Always Use Original Barber BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV.)
8 01/2000 AAR PUBLICATIONSRULES OF INTERCHANGE FOR RAILROAD CARSO ffice ManualField ManualMANUAL OF STANDARDS & RECOMMENDED PRACTICESS ection A Specifications, Standards and PracticesSection B Couplers and Freight Car Draft Components Part II Drawgear Inspection and Maintenance ManualSection C Car Construction, Fundamentals and Details Part II, Volume 1 Specifications for Design,Fabrication and Construction of Freight Cars Part III Specifications for Tank CarsSection D Trucks and Truck Details M-214 Classification and Repair Procedures forUsed and Reconditioned AAR Approved Side Frames andBolsters applicable to Interchange Service Part II Code for Designating Design Features for SideFrames and Truck BolstersSection E Brakes & Brake Equipment Part II Maintenance Requirements for Freight Car AirBrake Control Valves and EquipmentSection G Wheels & Axles Part II Wheel and Axle (Shop) ManualSection H Journal Bearings & Lubrication Part II Roller Bearing (Shop) Manual Part III Lubrication (Shop)
9 ManualSection L Lettering & Marking of CarsREFERENCE PUBLICATIONS FOR FREIGHT CAR TRUCKSSUPPLEMENT TO THE MANUAL OF STANDARDS & RECOMMENDEDPRACTICESCIRCULARSMULTI LEVEL MANUALINTERCHANGE RULES ARBITRATION CASESMISCELLANEOUS PUBLICATIONSThe Car & Locomotive CyclopediaFRA Safety StandardsWHERE TO OBTAIN PUBLICATIONSAAR PUBLICATIONSC entral Operations Group50 "F" Street , 20001-1564 Phone: 202/639-2211 Fax: 202/639-2156 CAR & LOCOMOTIVE CYCLOPEDIAR ailway Educational Bureau1809 Capitol AvenueOmaha, Nebraska 68102 Phone: 402/346-4300 RAILROAD FREIGHT CAR SAFETY STANDARDSR ailway Educational Bureau1809 Capitol AvenueOmaha, Nebraska 68102 Phone: 402/346-43001-10 Don t accept anything but the genuine article. Make it original Barber parts every BUSSE HIGHWAY, PARK RIDGE, ILLINOIS 60068, : 847-692-6050 FAX: 847-692-6299 REV. 01/2000 HOW TO REPLACE Barber FRICTION WEDGES AND SIDE SPRINGSTO REMOVE:First, lift truck bolster off of springs as shown above.
10 Remove outboard cornerload springs to gain access to side spring and friction wedge (See Figure 1).Remove side spring. Friction wedge will drop out of bolster pocket asshown (See Figure 2).TO RE-INSTALL:(Using new Barber Friction Wedges & Side Springs)1. Insert friction wedge into bolster Insert temporary pin where bolster Replace side spring under friction wedge and remove temporary Replace outboard corner load Lower the truck t Settle for Less. ALWAYS Use Original Barber Parts!NEVER LUBRICATE Barber FRICTION WEDGESOR COLUMN WEAR PLATES!THE REPLACEMENT OF Barber FRICTION WEDGESAND SIDE SPRINGS IS AS SIMPLE AS CHANGINGOUT A LOAD SPRING NO SPECIAL EQUIPMENTIS REQUIRED!1-11 NOTE: It is impossible to participate in responsibility for truck performance if parts are replacedwith other than original Barber components. Barber components are matched to interactwith one another to achieve optimum performance and service life.
