BAY OIL COMPANY - Connecticut Precast Corporation

1 BAY OIL COMPANY 38 PAINFIELD STREET CHICOPEE, MA 01013 TEL. (413) 737-7728 AQUA-SAFE Concrete Sealer Waterproofing Concrete Sealer Description AQUA-SAFE is a ready to use, solvent free, semi-mastic, water base water proofing sealer for all concrete above and below ground surfaces Benefits VOC Compliant Easy clean up with water Non Flammable- no fire risk Dries quickly Bonds with damp or green concrete or green concrete Surface Preparation All surfaces must be free of oil, grease, rust scale, loose paint and dirt. Application AQUA-SAFE should be mixed well. Apply with roller, brush or suitable sprayer. Coating will depend on condition or porosity of surfaces. Approximately 1 gallon per 200 sq. ft. Temperature above 50 degrees Fahrenheit. Clean up Fresh coating can be removed with water. Kerosene or mineral spirits if coating has started to dry. Keep application in water. Physical Properties Weight per gallon Ib.

2 Typical solids 45% wt. Coverage approximately 2 gal/100 sq. ft. Film Thickness 1/16" wet- depends on porosity Non Fiammabie-wet Solids approximately 45% Wet Drying Time Touch - 4 hours Regulatory data Volatile Organic Compound (VOC) - 0 HMIS rating H2,F-1,R-1, PP-X RCRA Hazardous Substances-none Sara Title III listing- RQ Value 100 Ib. Compliance ASTMD 1187 Type 1 ASTM D 1227 Type El class 1. Shipping 5 gallon can 55 gallon drum Bulk container Caution Keep from freezing Note: See MSDS for further environmental information PART 1 - GENERALThe A-LOK X-CELis a maximum perfor-mance flexible pipe to manhole connectordesigned to produce a watertight sealbetween a pipe and concrete structure. The profile of the A-LOK X-CELis based onthe traditional A-LOK connector, but withenhanced features to improve perfor-mance. One example of this is the patented water pocket . This unique design utilizesthe untapped pressure of ground water toexert a clamping force about the connectorand pipe allowing the connector to operatein deeper installations.

3 This design hasbeen proven in tests beyond 15 psi ofhydrostatic water pressure and provides45% more rubber contact with the pipe,allowing greater pipe deflection to beachieved. PART 2 - MATERIALThe standard rubber connector is moldedor extruded from compounds formulated forwastewater applications and engineered toconform with the requirements of of ASTM C-923. Alternative com-pounds are available upon special 3 - ADVANTAGESThe A-LOK X-CEL Connectorfunctions onpure compression, making field installationquick and easy. Just clean and lubricate theconnector and pipe, center the pipe in theconnector and insert. This rapid installationpermits immediate backfilling, enhancingproject safety, and overcomes the normalproblems encountered with water, runningsand and other unstable trench A-LOK X-CELwith its enhanced profilegiving the connector 45% greater rubbercontact with the pipe.

4 This allows the pipeto be deflected in excess of 10 of omni-directional deflection while still maintaininga watertight seal. These enhancementsimprove the connector s ability to compen-sate for shear due to settlement or larger diameter pipe when size pro-hibits a gasket from being installed in a flatplane, an A-LOK X-CEL Connectorcan beconfigured to be cast in a curve with theconnector staying perpendicular to the center line of the pipe. This design hasresulted from years of extensive researchand development and causes no loss ofcompression or deflection. PART 4 - REFERENCESA. ASTM C-923 Resilient ConnectorBetween ReinforcedConcrete ManholesStructures, Pipe ASTM C-1244 Standard Test MethodFor Concrete SewerManholes by theNegative Air Pressure(Vacuum) TestC. ASTM C-478 CStandard Specificationfor Precast ReinforcedConcrete ManholeSectionsPART 5 - PERFORMANCEThe A-LOK X-CEL Connectormeets orexceeds all material and test requirementsoutlined in ASTM C-923 titled ResilientConnectors Between Reinforced ConcreteManhole Structures, Pipes, and Laterals.

5 PIPE TO MANHOLE CONNECTOR FOR SANITARY SYSTEMSA LOK X-CEL Cross Sections / Pipe Size OD s92 Molded - 93 Molded - 93 Extruded - 94 Extruded - 95 Extruded - 20 LOKPART6 -DIMENSIONAL DATAX-CELRESILIENT TEST REQUIREMENTS OF C-923 TESTRESULTSASTM METHODC hemical resistance1 N Sulfuric acidno weight lossat 22 C for 48h1 N Hydrochloricno weight lossAcidTensile strength1200 psi orD MPa, minElongation at break350% 5 from mfg 2240specified hardness(Shore Adurometer)Accelerateddecr. of 15%,D 573,oven-agingmax. of original70 1 C fortensile strength,7 daysdecr. of 20%max. of elongationCompression setdecr. of 25%,D 395, Method B,max. of originalat 70 C for 22hdeflectionWater absorptionincrease of 10%,D 471, immersemax. of by 2-in. orby weight19 by 25-mmSpecimen indistilled waterat 70 C for 48hOzone resistance rating 0D 1171 Low-tempno fracture atD 746brittle point-40 CTear resistance200 624, Method Bor 34 kn/mCopyright ASTM INTERNATIONALR eprinted with permisionLarger Sizes AvailableUpon Special RequestSTEP 1:Confirm that the pipe surface is smooth, clean and free of for-eign materials, chips, gouges and form seams due to manu-facturing or handling.

6 Slightly bevel any sharp or blunt edgescaused by the cutting of the 2:Lubricate the connector and the entire section of the pipe thatwill be inserted into the connector. The chart below listsA-LOK s minimum lubrication length L .STEP 3:Center the pipe and connector square to each other and insertthe pipe into the connector using a bar or back hoe dependingon the size. Once the pipe is coupled with the connector,deflect the structure or pipe to achieve the proper ensure the A-LOK X-CEL Connector remains a flexiblewatertight connector, it is A-LOK Products, Inc. strong recom-mendation that no mortar be placed between the pipe and wallof the concrete structure. The use of mortar in this area woulddecrease the effectiveness of the connector to compensate forshear caused by settlement or ground :To find approximate subgrade, measure from the outside baseof the structure to the junction of the connector and flat add the wall thickness of the pipe plus 1 7 - SPECIFICATIONSA flexible pipe to manhole connector shall beused whenever a pipe penetrates into a pre-cast concrete manhole or connector shall be the A-LOK X-CEL CONNECTORas manufactured by A-LOKPRODUCTS, INC.

7 , Tullytown, PA, orapproved design of the connector shall provide aflexible, watertight seal between the pipe andconcrete structure. The connector shall assurethat a seal is made between:(1) The connector and the structure wall bycasting the connector integrally with the structure wall during the manufacturingprocess in a manner that it will not pull outduring pipe coupling. The connector shallalso be capable of being cast into a roundstructure by curving the connector in a manorthat allows it to remain centrally located with-in the structure wall and perpendicular to thepipe. This configuration will result in no lossof seal or deflection of pipe entering a concrete structure. (2) The seal between the connector and thepipe shall be made by the compression of theconnector between the outside circumferenceof the pipe and the hole opening of the struc-Any questions regarding the A LOK X-CELC onnector, please call 1-800-822-2565 PART 6 - DIMENSIONAL data CONTINUED135 - 225 ANGLE90 ANGLEMin.

8 Distance between pipes is approx. 1/2 the smallest pipe ODPART 6 - DIMENSIONALDATACONTINUEDINSTALLATION INSTRUCTIONS ture. The connector shall be the only compo-nent to affect the seal between the pipe connector shall be made from materialsthat conform to the physical and chemicalrequirements outlined in Section 4, Materialsand Manufacture of ASTM C-923 StandardSpecification for Resilient ConnectorsBetween Reinforced Concrete ManholeStructures, Pipes, and Laterals , and the over-all design will meet or exceed Section 7, TestMethods and Requirements of ASTM C-923. The connector shall be sized specifically for the type of pipe being used and shall be installed in accordance with the recom-mendations of the :When installing pipe stubsfor future pipeline installa-tion, all stubs must be prop-erly restrained to preventany movement by meansother than the A-LOK PIPE SIZE OD sManhole135 - 225 90 DiameterPipe AnglePipe Angle42 48 60 72 84 96 108 120 2002 A LOK Products, Inc.

9 Supercedes all previous literatureCOVERED BY ISSUED AND/OR PENDING PATENTSLOKPIPE SIZEMIN. LUBRICATION LENGTH L 4 - 15 12 16 - 18 18 21 & Larger24 PART 6 - DIMENSIONAL data CONTINUEDL arge Bore DetailPush at BottomPART 6 - DIMENSIONAL data CONTINUEDPART 6 - DIMENSIONAL data CONTINUEDS mall Bore DetailPART 6 - DIMENSIONAL data CONTINUEDPART 6 - DIMENSIONAL data CONTINUEDDo Not MortarDo Not Mortar Top 1/2 of Pipe* If Required Mortar Only 1/2of Pipe When Installing InvertA-LOK PRODUCTS BOX 1647, 697 MAIN STREET TULLYTOWN, PA 19007800-822-2565 215-547-3366 215-547-5260 FAXW ebsite: : LOK PRODUCTS, INCORPORATED DIMENSIONAL data sheet MARCH 1, 2000 SUPERSEDES ALL PREVIOUS INFORMATION AND IS SUBJECT TO CHANGE WITHOUT NOTICE. ALL DIMENSIONS ARE SUBJECT TO MANUFACTURES TOLERANCES. IMPORTANT -- TYPE OF PIPE OUTSIDE DIAMETERS REQUIRED WHEN ORDERING A LOK CONNECTORS AND EQUIPMENT.

10 A LOK Ring NO. Nominal Pipe + " Ring Dia. --- A LOK USE AS A GUIDE ONLY CHECK PIPE WITH MANUFACTURE PIPE TYPES *140 " " 4" PVC (SDR 35), (D 3034) *150 " " 4" PVC (SDR 21), (SDR 26) (SDR 40), (A-2000) *160 " " 4" PVC (SDR 25); 4" DUCTILE IRON (DI) *165 " " 4" VITRIFIED CLAY (VC) *170 " " 4" (VC) *200 " " 6" PVC (SDR 35), (SDR 41), (D 3034) *210 " " 6" PVC (SDR 21), (SDR 26), (SDR 40) *225 " " 6" DI, 6" PVC (A-2000), 6" PVC (SDR 25), 6" TRUSS *235 " " 6" VC 240 " " 6" VC 255 " " 6" VC *285 " " 8" PVC (SDR 35), (SDR 41), (SDR 26), (SDR 21), (SDR 40), (D 3034)*300 " " 8" DI, 8" PVC (SDR 25) *310 " " 8" TRUSS, 8" PVC (A-2000) *320 " " 8" VC, 8" TRUSS 325 " " 8" VC 330 " " 8" VC 340 " " 8" REINFORCED CONCRETE (RC) *350 " " 10" PVC (SDR 35), (SDR 41), (SDR 21), (D3034) 355 " " 10" SPECIAL *370 " " 10" DI, 10" PVC (SDR 25) 380 " " 10" PVC (A-2000) *385 " " 10" TRUSS 390 " " 10" VC 400 " " 10" VC *410 " " 12" PVC (SDR 35), (SDR 41), (SDR 21), (D 3034) 415 " " 12" SPECIAL *425 " " 12" DI, 12" PVC (SDR 25)