Bharat Petroleum Corporation Limited LPG …

1 Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 1 Bharat Petroleum Corporation Limited LPG bottling Plant,CSIDC, Vill. Khapri Tehsil - Tilda, Raipur PROJECT FEASIBILITY REPORT FOR THE PROPOSED LPG bottling PLANT AT TILDA, RAIPUR Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 2 THE PROJECT Bharat Petroleum Corporation Limited LPG bottling Plant,CSIDC, Vill. Khapri Tehsil - Tilda, Raipur 1. INTRODUCTION GENERAL Bharat Petroleum Corporation Limited (BPCL), the project proponent, is the highest ranked Indian company in the prestigious Fortune 'Global 500' listing, having 242nd position in 2014. BPCL is engaged in refining and marketing of Petroleum products. The company is India's one of the largest commercial enterprises. Oil marketing companies have projected an increase in demand of Liquefied Petroleum Gas (LPG) in future due to increase in its domestic use.

2 The demand is likely to increase substantially over the years to come. Even in the present scenario it is very difficult to meet the market demand of Raipur and adjoining areas by Bharat Petroleum Corporation Limited . As per directive of the Ministry of Petroleum and Natural Gas, Government of India, different Oil companies are required to augment / construct new facilities to meet the growing demand. In line with the requirement envisaged and to ensure fulfillment of demand, Bharat Petroleum Corporation Limited proposes to construct new LPG bottling Plant near Raipur with a storage capacity of 3 X 300 MT. This proposed plant shall meet the short supply of LPG Cylinders in the area and also decrease BPCL s dependence on other oil companies. This will also meet the present and future house hold demands of people. 2 PROJECT DESCRIPTION BPCL proposes to provide NEW 44 TMTPA LPG bottling Plant conforming to OISD 144 with LPG Storage in the form of 3 x 300 MT Mounded Storage Vessels which will be distributed through LPG Cylinders in entire Chhattisgarh Region.

3 PROJECT LOCATION Bharat Petroleum Corporation Limited has purchased the Land admeasuring approx. Acres from Chhattisgarh State Industrial Development Corporation ( CSIDC ) for Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 3 construction of LPG bottling Plant. Land is located in village Khapri , Tehsil Tilda which is about 40 kms away from Raipur COMPOUND WALL, GATES AND FENCING A 3M high compound wall with high concertina wire fencing on top of the wall is proposed. One no. of 6M wide Main Gate for plant with security office and Emergency Gate of 6M wide has been proposed. KERB WALL FENCING To segregate the licensed area, M height kerb wall with meter high chain link fence shall be provided at appropriate places. STORAGE VESSEL: 3 Nos. x 300 MT capacity Mounded Storage Vessels have been considered. The bullets shall be of dia.

4 M and M length. However, actual dimensions shall be as per approved design of the successful vendor. CCOE approval shall be obtained for the proposed bullets. Also calibration of bullets shall be got approved from approved calibration agencies by the vendor. FILLING CUM EMPTY CYLINDER SHED Shed size of 40M X 60M shall be provided for stacking empty cyinders and filling facilities. Filling of LPG Cylinders will be done by 1x 24 station Electronic carousel which shall have all the required upstream and downstream facilities( like cyl washing/drying m/c, in-line check scales, GD/PT units, correction units, cap hammering unit, washer replacement loop etc) complying with all guidelines and statutory norms. Additionally, adequate number of on-line valve change machines (without evacuation) shall be installed to take care of the valve leak detected cylinders. One number electronic check scale (platform type) of 50 kg capacity to be provided at unloading bay for random checking of new & pressure tested cylinders as per QAP.

5 Manual Filling Facility : Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 4 One conveyor line shall be provided for filling of 19/35and Kg cylinders with facility for Online dosing for BMCG. In the above line a separate inline filling station shall be provided to fill 5 Kg cylinders. Scale accuracy of 10 gm. Special type heavy duty reversible conveyer shall be provided for safe and easy handling of these cylinders. Online Cylinder Purging facility shall be provided with capacity 600 cyls/hr. The list of equipments is as under. A. 1 x 24 Station Electronic Carousel with Dynamic check scale, WCU, VLD & OLD. B. Cylinder Washing Unit to wash empty cylinders C. Automatic Valve Changing Machine D. Purging unit E. Chain / Roller conveyor system with drive units F. One Hot Air Sealing System G. Vapour Extraction System H. CVT I. Test Bath FILLED CYLINDER STORAGE SHED Shed of size 40 M X 30 M with 10 M X 15 M Finger loading platform ( to accommodate 2 lorries at a time.)

6 Will be provided. Filling shed & filled cylinder shed are interconnected by M wide gangway for conveyors. Similarly, gangway connection of 7 M wide shall be provided between filing shed and valve change shed. Statistical quality control loop (SQC) with roller conveyor will be provided with an inline check scale and CVT. All the loading/unloading fingers and gangway shall be provided with sprinkler coverage. INHOUSE PRESSURE TESTING FACILITY Separate shed of 25 X 40M size shall be provided to house PT facility with LPG vent pipe from 2 X 10 head test bench extending to a point having 30 mtr clear distance all around. Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 5 PT shed to be located adjacent to Valve Change Shed. Adequate provision of conveyors shall be considered for movement of cylinders. Following equipments shall be integral to the PT facilities: Cylinder Washing tank Valve screwing & unscrewing machine Tilting type 2 X 10 head Test bench with closed air and water vessels of suitable capacity Pneumatic testing facility with air compressor capable of providing 12 kg/cm2 air pressure Painting booth with blower Flameproof/Intrinsically safe platform type electronic weighing scale of upto 50 kg capacity.

7 Ultrasonic cleaning and valve salvaging machines shall be provided. The above system will be semi automatic. In addition to the above, open hard standing will be provided for stacking the cylinders CHAIN CONVEYOR SYSTEM As per the requirement of Electronic carousel, the speed of chain conveyor system shall be between 12 22 M/Min. On the Introduction line and Ejection line, the speed should be minimum 22 M/Min and 18M/Min up to the test bath. A layout will be developed showing the position of OLD/VLD and the location of test bath and HAS. The ratings & numbers of Drive Units will be provided commensurate with the new electronic carousel. One Telescopic Chain Conveyors and one Manual Chain Conveyor each for loading and unloading Fingers shall be provided. This is adequate to cater to the requirement of 24 Stn. Electronic Carousel. Careful design shall be planned on floor keeping operational and aesthetics aspects in mind.

8 Further, conveyors shall be designed to offer high efficiency at designed load with help of high efficiency motors/helical or direct mount gear boxes etc. Auto on-off Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 6 operation of loop conveyers at correction, valve & O-ring change and evacuation conveyors to be provided. Telescopic conveyors to be provided for unloading/loading of empty/filled cylinders to and from box lorry with photoelectrical type auto sensing/tripping system. All electric motors shall be of high efficiency Eff 1 grade . LPG PUMP / COMPRESSOR SHED The pump house will be of size 24 M x 8 M. 2 nos. LPG pumps (50 / hr, 160 M Head) will be provided for bottling . 2 no. LPG compressor (65 CFM) will be provided for unloading of bulk tank lorries. One no. LPG Loading pump of 50 M3/hr, 80 M Head shall be provided for loading Bulk LPG.

9 Suitable capacity cooling tower with cooling water pumps as per requirement to be provided. ADMIN. / AMENITY BUILDING / PLANNING ROOM 20 M X 12M double story building will be provided to accommodate office space, conference rooms, canteen, amenities etc with internal partitions / furniture. At present only Ground Floor will be constructed , and foundation will be made suitable for addition of 1st Floor. 8 M X 5 M single story building will be provided for planning room including Dress change room/Toilet. SECURITY CABIN 3 M x 3 M security office to be provided at the main gate. The Time Office at second gate to license premise shall be of 20 M X 8 M. ENGINEERING/CONSUMABLES STORES Project Feasibility Report for the proposed LPG bottling Plant at Tilda, Raipur 7 Engineering cum Consumables Stores of 20 M X 8 M has been proposed. This would be a shed with false ceiling for store keeper.

10 A field toilet of 8 M x 8 M with emergency eye wash facility is also being provided adjacent to the stores. MCC & HT Room 20 M X 8 M RCC building will be provided to house HT (Vacuum type) Breaker / LT panel etc. meeting operational and statutory requirements. Transformer shall be indoor type located behind the MCC Room in a 10 M X 8 M enclosure with minimum safety distance as per IE Rules. Transformer shall be provided with AVR on HT side , in case necessary to eliminate unwanted power consumption due to voltage fluctuation. Suitable APFC panel to maintain plant power factor above shall be ensured. Separate arrangement bypassing main LT breaker shall be provided to maintain power supply to critical areas ( plant lighting, siren, fire control panel & road barriers etc) in case of emergency shutdown of plant. DG SET DG Sets of capacity 1 x 250 KVA and 1 x 125 KVA having acoustic enclosures will be provided adjoining to MCC room in open shed.