Biffi ICON 2000 InstructIon and operatIng manual

1 Biffi ICON 2000 InstructIon and operatIng manualGeneral instructions for installationoperation and confiGurationMaintenance and trouBleshootinGspare parts and General safety instructions 31 1 Range of application 31 2 Safety instructions for installation in hazardous area 31 3 Applicable standards and regulations 41 4 Terms and conditions 42 storage and pre-installation 52 1 Tests to be carried out when the actuator is received 52 2 Storage procedure 52 3 Checks to be performed before installation 63 installation 63 1 Working condition 63 2 Coupling block.

2 Disassembly from the actuator 6 Copyright Biffi All rights reserved VcioM-01232-en 17/093 3 manual operation 93 4 Mounting the actuator onto the valve 103 5 Electrical connections 113 6 Removing the terminal board enclosure 113 7 Cable entries 113 8 Terminal board 123 9 instructions for the explosion-proof enclosures 123 10 Installation in environment with explosive dusts 134 lubrication 134 1 Lubrication inspection 135 operatIng the icon 2000 145 1 Operation by handwheel 145 2 Electrical operation 145 3 Local control 145 4 Local indication 146 local controls 206 1 Description of the local operator interface 206 2 Configuration options 236 3 Entering the view mode 246 4 Entering the set-up mode 246 5 Exit from view and set-up modes 247 set-up menu 268 View menu 289 set-up routines 309 1 Actuator set-up 309 2 Valve data

3 389 3 Maintenance 399 4 Example of set-up routine 4110 View routines 4210 1 Actuator set-up 4210 2 Name plate 4210 3 Valve data 4210 4 Maintenance 4210 5 Example of view routine 4711 Maintenance 4811 1 Standard maintenance 4811 2 Special maintenance 4811 3 Lithium battery change 495 5 Lock of the 3-position selector 155 6 Remote control 155 7 operatIng the ICON 2000 for the first time 175 8 Optional modules 175 9 Base card of the ICON 2000 v4 192 Biffi ICON 2000 InstructIon and operatIng manual12 troubleshooting 5012 1 The electronics do not switch on when powered 5012 2 DC output voltage not available at the terminals 5012 3 The actuator does not work from remote controls 5012 4 The motor is very hot and does not start 5012 5 The motor runs but the actuator does not move the valve 5112 6 The manual override can t be engaged 5112 7 The valve does

4 Not seat correctly 5112 8 Excessive torque for valve operation 5112 9 The actuator does not stop in fully open or fully closed position 5112 10 The numeric position display indicates E01 5112 11 Diagnostic messages 5213 parts list and drawings 5413 1 Introduction 54addendum a c ex de (ia) iiB+h2 t4 Gb / c ex tb iiic t135 c db ip66/6814 safety instructions 6014 1 General 6014 2 Identification of main parts 6015 check for right application 6115 1 Marking 6116 applicable general standards and regulations 6117 terms and conditions 6118 Manufacturer s liability 6119 storage and pre-installation 6219 1 Storage procedure 6219 2 Checks to be performed before installation 6220 installation 6220 1 Working condition 6220 2

5 Identification of entry 6220 3 Wiring 6320 4 Cable connection 6320 5 Installation in ambient with explosive dusts 6321 Maintenance 6421 1 Periodic inspections 6421 2 Dismantling and reassembling 6421 3 Repairs 64addendum B c ex d (ia) iiB t4 Gb / c ex tb iiic t135 c db ip66/6822 safety instructions 6522 1 General 6522 2 Identification of main parts 6523 check for right application 6623 1 Marking 6624 applicable general standards and regulations 6625 terms and conditions 6626 Manufacturer s liability 6627 storage and pre-installation 6727 1 Storage procedure 6727 2 Checks to be performed before installation 6728 installation 6728 1 Working condition 6728 2

6 Identification of entry 6728 3 Wiring 6828 4 Cable connection 6828 5 Installation in ambient with explosive dusts 6829 Maintenance 6929 1 Periodic inspections 6929 2 Dismantling and reassembling 6929 3 Repairs 69addendum c c ex d (ia) iic t4 Gb / c ex tb iiic t135 c db ip66/6830 safety instructions 7031 instructions for right installation 7031 1 Marking 7032 applicable directives, general standards and norms 7133 terms and conditions 7134 Manufacturer s liability 7135 storage and pre-installation 7135 1 Storage procedure 7135 2 Checks to be performed before installation 7136 installation 7236 1 Working condition 7236 2 Identification of entries 7236 3 Electrical connections 7236 4 Cable connection 7236 5 Installation in ambient with explosive dusts 7237 Maintenance 7337 1 Periodic inspections

7 7337 2 Dismantling and reassembling 7337 3 Repairs 73addendum d c ex de (ia) iic t4 Gb / c ex tb iiic t135 c db ip66/6838 safety instructions 7439 instructions for right installation 7439 1 Marking 7440 applicable directives, general standards and norms 7541 terms and conditions 7542 Manufacturer s liability 7543 storage and pre-installation 7543 1 Storage procedure 7543 2 Checks to be performed before installation 7544 installation 7644 1 Working condition 7644 2 Identification of entries 7644 3 Electrical connections 7644 4 Cable connection 7644 5 Installation in ambient with explosive dusts 76addendum e c ex de (ia)

8 IiB t4 Gb / c ex tb iiic t135 c db ip66/6846 safety instructions 7847 instructions for right installation 7847 1 Marking 7848 applicable directives, general standards and norms 7949 terms and conditions 7950 Manufacturer s liability 7951 storage and pre-installation 7951 1 Storage procedure 7951 2 Checks to be performed before installation 7952 installation 8052 1 Working condition 8052 2 Identification of entries 8052 3 Electrical connections 8052 4 Cable connection 8052 5 Installation in ambient with explosive dusts 8053 Maintenance 8153 1 Periodic inspections

9 8153 2 Dismantling and reassembling 8153 3 Repairs 8145 Maintenance 7745 1 Periodic inspections 7745 2 Dismantling and reassembling 7745 3 Repairs 773warninGIt is assumed that the installation, setting, commissioning, maintenance and repair works are carried out by qualified personnel and checked by responsible GENERAL SAfETy ranGe of applicationICON 2000 electric actuators covered in this I&O manual are designed for the operation of any kind of industrial valves used in heavy industrial, chemical, petrochemical plants Biffi will not be liable for any possible damage resulting from use in other than the designated applications Such risk lies entirely with the user the noise emitted by the electric actuator in normal working conditions is less than 66 dB (a) with peak value 115 dB (c).

10 Standard reference iso 11202 (1st ed., 1995-12-15).The electric actuators are designed in accordance with the applicable international rules and specifications but the following regulations must be observed in any case:- The general installation and safety regulations - The plant specific regulations and requirements - The proper use of personal protective devices (glasses, clothing, gloves) - The proper use of tools, lifting and transport equipment safety instructions for installation in hazardous areawarninGIn case the electric actuator must be installed in an HAZARDOUS AREA, as defined by the local rules, it is mandatory to check if the nameplate of the electric actuator specifies the appropriate degree of protection. Maintenance and repair works must be carried out by qualified personnel and checked by responsible are designed according to IEC/EN 60079-0, IEC/EN 60079-1, IEC/EN 50079-31 standards Different types of protection are available, depending on the marking printed on the actuator label: E