Big Blue 400 and 500 - One Source Rental

1 QuickSpecsQuick and easy maintenancewithsingle-side access to oil level check, oilfill, oil filter, fuel filter and air toolless oil drainallows oil to bedrained without getting under the engineand reduces the chance of oil makes welding enhances Stickwelding, especially on pipe, byfocusing the arc and preventing the electrode from going blue 400 and 500 Engine-Driven Welder/GeneratorIssued Oct. 2008 Index No. Start provides positive Stickelectrode starts making it easy tostart all types of electrodes and italso works great for bead robust case design protectsinternal components from impact andallows air flow to cool and prolong the life of the engine. Also reducessound gaugesstandard on all models indicate engine oil pressure,coolant for fleet owners that demandthe ultimate in reliability and Lexan nameplateresists cracking and fading, and iscolor-coded for ease of receptacle as required onmost job sites to protect operatorsfrom electrical hazards.

2 CSA and NEMA compliant forwelders. Degree of protectionprovided by enclosure duty industrial engine choicesdesigned, built and proven to operate over10,000 hours before the first basic Power of blue .Welder/generator is warranted by Miller for 3 years, parts and is warranted separately by engine Electric Mfg. Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAWeb HeadquartersPhone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 Heavy Industrial ApplicationsHeavy ConstructionStructural SteelMaintenance and Repair RigsMining MaintenanceProcess PipingSheet MetalProcessesStick (SMAW) MIG (GMAW)Flux Cored (FCAW) DC TIG (GTAW)Submerged Arc (SAW)Stud WeldingAir Carbon Arc (CAC-A) 400:(Rated) 5/16 in (8 mm) Carbons(Capable) 3/8 in ( mm) Carbons500:(Rated) 3/8 in ( mm) CarbonsOutput Range400 CC:DC Stick 55 500 A DC/TIG 55 500 A400 CC/CV:DC Stick 40 550 A DC/TIG 20 350 AMIG/FCAW 14 40 V 500 CC:DC Stick 65 600 A DC/TIG 65 600 A500 CC/CV:DC Stick 40 600 A DC/TIG 20 425 AMIG/FCAW 14 40 VGenerator Output Rated at 104 F (40 C)5500 Watts Peak 4000 Watts Continuous400.

3 15,000 Watts 3-Phase/12,000 Watts 1-Phase*500:20,000 Watts 3-Phase/12,000 Watts 1-Phase**Deluxe models blue 500 CC/CVDeluxe ModelCC/CV Models: The Vault ultimatecontrol board reliability. See page !Meter maintenance displays. Hour meter function Oil change interval High coolant temperature andlow oil pressure shutdowns Low fuel shutdown engineshuts downs before system runsout of fuel, making restarts Big blue 302 owners nowhave a choice between the Big blue 400 or the PRO Not Inflated Generator PowerImproved!Maintenance Displays! By:One Source Equipment Rentals491012111363125141578 STARTRUNRUN/IDLEOFF2 big blue 400 and 500 CC Control PanelBig blue 400 and 500 CC Specifications (Subject to change without notice.) Ammeter* Voltmeter* Adjust Range Switch Adjust Switch and Remote Amperage Adjust Selector VAC, 20 A GFCI Duplex VAC, 30 A TwistLock Receptacle(NEMA L6-30) Gauge/Hour Meter/Oil Change IntervalEngine Shutdown Oil Pressure * Coolant Temperature Control Aid Switch** certification by Canadian Standards FeaturesProven, rugged rheostatcontrol technologythat hasbeen in Miller engine drives forover 60 years.

4 Contains noprinted control Stick/TIG switchoptimizesopen-circuit voltage for Stickwelding and allows the open-circuit voltage to be loweredfor scratch start TIG are provided to pluga RHC3GD34A remote controlthat will allow precise adjust -ment of amperage withoutwalking back to the machine. ModelBig Blue400 CCBig Blue500 CCWeldingModeCC/DCWeld Output Rated at104 F (40 C)400 A at 36 V ( kW),*100% Duty Cycle450 A at 38 V ( kW),*60% Duty Cycle500 A at 30 V (15 kW),40% Duty Cycle500 A at 40 V (20 kW),*100% Duty Cycle 550 A at 34 V ( kW),60% Duty Cycle 600 A at 30 V (18 kW),40% Duty CycleWeldOutputRange55 500 A65 600 AMax. Open-Circuit Voltage 95*NEMA EW1 (ANSI ) Class (1) output ratings. **Additional 7 in (178 mm) to top of exhaust. **Additional 190 lb (86 kg) when fuel tank is (without fuel)**Perkins: 1545 lb (701 kg)Deutz: 1655 lb (751 kg)Perkins: 1565 lb (710 kg)Deutz: 1695 lb (769 kg)Dimensions**H: 43 in (1092 mm)W: 28-1/2 in (724 mm)D: 64-7/16 in (1637 mm)Generator Output Rated at 104 F (40 C)Peak:5500 wattsContinuous:4000 watts, 34/17 A, 120/240 VAC,50/60 Hz while welding By.

5 345910121113151617181467831219 STARTRUNRUN/IDLEOFFBig blue 400 and 500 CC/CV Control Adjust Range Switch Adjust Switch andRemote Amperage/Voltage Adjust Selector VAC, 20 A GFCI Duplex VAC, 30 A TwistLock Receptacle(NEMA L6-30) Gauge/Hour Meter/Oil Change IntervalEngine Shutdown Oil Pressure * Coolant Temperature Control Aid Power Generator A, 3-Phase Circuit A, 120/240 V Receptacle (NEMA 14-50) Switch** blue 400 and 500 CC/CV Specifications (Subject to change without notice.)Additional FeaturesOne MIG welding rangeallows precise voltagecontrol for welding with .023 .120 in ( mm) multi-colored process selector controlallows quick and easy process changes withouthaving to use multiple remote controlallows precise adjustmentof amperage or voltage, along with contactorcontrol, without walking back to the machine.

6 The Vault Superior Circuit Board DesignMiller s critical circuit boards are engineered to carry low power and low heatto reduce thermal stress and minimize expansion andcontraction. In contrast, our competitor sboards carry high powerand high heat, makingthem more vulnerable to failure. The Vault Makes Upgrading to Miller CC/CVUnits Worry-FreeConcerns with circuit board reliability haveresulted in some operators steering clear ofCC/CV welder/generators even though theyoffer a superior arc and multiple weldingprocesses. Miller s circuit board reliability isn ta concern since all PRO 300 and Big Bluemultiprocess industrial engine drives featurethe out of twoaluminum halvessealed withsilicone, as well aswatertight harnessconnections, theVault provides aclean circuit boardenvironment, protecting the electronics andcontrolling output in heavy industrialapplications.

7 No other competitor protects theirelectronics with a sealed vault, leaving criticalcircuit boards exposed to harsh elements thatcan disrupt the machine s electronics, andtherefore, its certification by Canadian Standards Blue400 CC/CVBig Blue500 CC/CVWeldingModeCC/DCCV/DCWeld Output Rated at104 F (40 C)400 A at 36 V ( kW),* 100% Duty Cycle450 A at 38 V ( kW),*60% Duty Cycle500 A at 34 V (17 kW), 40% Duty Cycle500 A at 40 V (20 kW),* 100% Duty Cycle 550 A at 42 V ( kW),60% Duty Cycle 600 A at 34 V ( kW), 40% Duty CycleWeldOutputRange20 550 A14 40 V20 600 A14 40 VMax. Open-Circuit Voltage 95*NEMA EW1 (ANSI ) Class (1) output ratings. **Additional 7 in (178 mm) to top of exhaust. **Additional 190 lb (86 kg) when fuel tank is (without fuel)**Perkins: 1545 lb (701 kg)Deutz: 1655 lb (751 kg)Perkins: 1565 lb (710 kg)Deutz: 1695 lb (769 kg)Dimensions**H: 43 in (1092 mm)W: 28-1/2 in (724 mm)D: 64-7/16 in (1637 mm)Generator Output Rated at 104 F (40 C)Peak:5500 wattsContinuous:4000 watts, 34/17 A, 120/240 VAC,50/60 Hz while welding By:One Source Equipment RentalsBig blue 400 and 500 CC Performance DataFUEL CONSUMPTION CURVE DUTY CYCLE CURVE400 CC VOLT/AMP CURVES STICK MODE 500 CCVOLT/AMP CURVES STICK MODE GENERATOR POWER CURVE 0 50 100 150 200 250 300 350 400 450 500 DC WELD AMPERES AT 100% DUTY CYCLE US GAL/HR.

8 500 1800 RPM 500 IDLE 400 IDLE 400 4 kW3025201510506050403020100AC AMPERES IN 240 V MODEAC AMPERES IN 120 V MODE500100150200250300AC VOLTS0255075100150125400 CC/CV VOLT/AMP CURVES STICK MODE 500 CC/CVVOLT/AMP CURVES STICK MODE 400 CC/CV VOLT/AMP CURVES MIG MODE 3-PHASE GENERATORPOWER CURVE 20015010048360AC AMPERES500100150200250300AC VOLTSDUTY CYCLE CURVE400 CC/CV VOLT/AMP CURVES TIG MODE 500 CC/CVVOLT/AMP CURVES TIG MODE 500 CC/CVVOLT/AMP CURVES MIG MODE 20 kW Deluxe Model15 kWDeluxe Model100 80 60 40 20 0 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES DC VOLTS Ranges 170 365 230 Max 110 225 55 85 70 130 0204060801000100 200 300 400 500 600 700 800 900 1000DC AMPERESDC VOLTS10015020025030040050060080010001008 06050403025201510% DUTY CYCLEWELD AMPERES500400DC VOLTS DC AMPERES 100 80 60 40 20 0 0 100 200 300 400 500 600 700 800 900 1000 Ranges 155 450 Max 115 320 40 90 75 195 Ranges275 Max150 525110 390 80 240 50 1250204060801000100 200 300 400 500 600 700 800 900DC AMPERESDC VOLTS1000DC VOLTS DC AMPERES 100 80 60 40 20 0 0 100 200 300 400 500 600 700 800 900 1000 MAX MIN 100 200 300 400 500 600 700 800 900 10000DC AMPERES200406080100DC VOLTSMAXMIN10015020025030040050060080010 00100806050403025201510% DUTY CYCLEWELD AMPERES5004000 100 200 300 400 500 Ranges 35 250 60 365 25 155 15 75 DC AMPERES 20 0 40 60 80 100 DC VOLTS 0204060801000100200300400500DC AMPERESDC VOLTSR anges35 32050 44025 21515 115 Ranges300 Max185

9 425125 320 85 190 65 90 FUEL CONSUMPTION 100 150 200 250 300 350 400 450 500DC WELD AMPERES AT 100% DUTY CYCLEUS RPM500 IDLE400 IDLE400 big blue 400 and 500 CC/CV Performance By:Genuine Miller OptionsWeld Ammeter and Voltmeter Kit#195 131 FieldPanel-mounted analog meters monitor welding time: 35 minutesBattery Voltmeter#195 454 FieldMonitors battery charging Reversing Switch Kit #043 942 FieldChanges DC polarity without the use of time: 35 minutesCold Weather Starting Aid KitNote: Perkins models come standard with glow plugs.#195 056 FieldPerkins. 120 volt block heater. #195 307 FieldDeutz D2011L03i/D2011L04i. 12 volt intakemanifold heater. #195 087 FieldDeutz D2011L03i/D2011L04i. 120 volt oilpan Power GeneratorFactory(Deluxe CC/CV model only) For Big blue 400 CC/CV. 15,000 Big blue 500 CC/CV. 20,000 three-phase, 240 V power to CC/CVunits.

10 12 kW, 120/240 V single-phasepower from a 50 amp receptacle. OptimumkW performance achieved while not option also includes a 50 amp on/offcircuit breaker for both single- and three-phase power, and a strain relief for hardwiring into the : Available as factory option. See OrderingInformation on back matching plug, order #119 172 IVi, EPA-certified, indirect-injected, liquid-cooledengine with full load sound levelsof dB@ 7 m (98 Lwa). Right-side service access with service intervals of 500 hoursfor oiland filters. Tier IVi, EPA-certified, direct-injected, air/oil-cooled enginewith full load sound levelsof dB@ 7 m ( Lwa).Right-side service access with service intervals of 1000hoursfor oiland filters. Approved undergroundoperationwith the purchase of a MSHA(30 CFR part 7) IVi, EPA-certified, turbo-charged, direct-injected, liquid-cooled engine with full load sound levelsof dB@ 7 m(98 Lwa).