Blue Series Low Profile Pneumatic Guns - Nordson

1 blue Seriest LowProfile PneumaticGunsCustomer Product ManualPart 1074086A03 Issued 9/08 Nordson CORPORATION DULUTH, GEORGIA convenient reference of replacementparts, please place label(s) located inpocket of back cover on parent 1074086A03E 2008 Nordson CorporationFor CE Declaration, refer to melter Corporation welcomes requests for information, comments, and inquiries about its information about Nordson can be found on the Internet using the following address: all correspondence to: Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097 NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation.

2 The information contained in this publication is subject to change , AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, blue Box, CanWorks, Century, CF, Clean Coat,CleanSleeve, CleanSpray, ColorMax, Color-on-Demand, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate,DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, , EFD, ESP, e stylized, ETI, Excel 2000, Fillmaster, FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt,FoamMix, HDLV, Heli-flow, Horizon, Hot Shot, iControl, iDry, iFlow, isocoil, Isocore, Iso-Flo, iTRAX, Kinetix, LEAN CELL,Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium,Mini Squirt, Mountaingate, MultiScan, Nordson , OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod,Porous Coat, PowderGrid, Powderware, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter,Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback,Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, TRAK,Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UpTime, u TAH, Vantage, VersaBlue, Versa-Coat, Versa-Screen,Versa-Spray, Watermark, and When you expect more.

3 Are registered trademarks of Nordson , Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, blue Series , Bowtie, Bravura, Check Mate, ClassicBlue, Classic IX, Controlled Fiberization, Control Weave, ContourCoat,CPX, cScan+, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn,EasyPW, Eclipse, +, Emerald, Encore, E- Nordson , Equi=Bead, FillEasy, Fill Sentry, Fluxplus, Get Green With blue ,GreenUV, G-Net, G-Site, iON, Iso-Flex, iTrend, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue,MiniEdge, Minimeter, MonoCure, Multifil, Myritex, Nano, OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI,PicoDot, Pinnacle, Powder Pilot, Powercure, Precise Coat, Process Sentry, Pulse Spray, Quad Cure, Ready Coat,RediCoat, Royal blue , Select Series , Sensomatic, Shaftshield, SheetAire, Signature, Smart, SolidBlue, Spectral,Spectronic, SpeedKing, Spray Works, Summit, SureFoam, SureMix, SureSeal, SureWrap, Swirl Coat, TinyCure,Trade Plus, ThruWave, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValveMate, VersaDrum, VersaPail,Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson and trademarks stated in this document may be brands that, when used by third parties for their ownpurposes, could lead to violation of the owners of ContentsiPart 1074086A03E 2008 Nordson CorporationTable of ContentsSafety 1.

4 Safety Alert Symbols 1 .. Equipment Safety Information 1 .. Equipment Shutdown 2 .. Relieving System Hydraulic Pressure 2 .. De-energizing the System 2 .. Disabling the guns 2 .. General Safety Warnings and Cautions 3 .. Other Safety Precautions 5 .. First Aid6 .. Safety Labels and Tags 6 .. Description 8 .. Module Selection 10 .. Module Identification 14 .. Intended Use 14 .. Auxiliary Devices and Spare Parts 14 .. Installation 15.

5 Installation Guidelines 15 .. Customer Supplied Materials 15 .. Mounting 15 .. Hydraulic and Pneumatic Connections 15 .. Solenoid Valves 15 .. Mount the Gun 16 .. Connect an Air Supply 18 .. Connect the Triggering Device 19 .. Connect the Hose 20 .. Flush the Gun 21 .. For all guns except ClassicBlue zero and reduced cavity guns21 .. For ClassicBlue zero and reduced cavity guns21.

6 Operation 22 .. Gun Module Adjustment 22 .. Adjust a ClassicBlue Zero Cavity Module 22 .. Adjust an Air-Open-Air-Closed Module 23 .. Operating Under 30 bar (450 psi) Hydraulic Pressure 24 .. Compensating for Low Gun Air Pressure (AOSC guns ) 24 .. Return a SolidBlue or SureBead Module to the Factory Setting 25 .. Table of ContentsiiPart 1074086A03E 2008 Nordson CorporationTroubleshooting 25.

7 Troubleshooting Table 25 .. Diagnostic Procedures (DPs) 29 .. DP1. Check a Solenoid Valve29 .. DP2. Check for a Clogged Nozzle or Module30 .. DP3. Check Module Operation (AOSC guns )31 .. DP4. Check a Heater31 .. DP5. Check an RTD 32 .. Maintenance 33 .. Clean Nozzles 33 .. Clean Nozzles34 .. Inspect the Gun Wiring 37 .. Repair 38 .. Replace a Heater or RTD 38 .. Access the RTD or Heater 38 .. Replace the RTD or Heater39 .. To replace the RTD39 .. To replace the heater39 .. Replace a Module 41 .. Table of ContentsiiiPart 1074086A03E 2008 Nordson CorporationParts 42.

8 Using the Illustrated Parts Lists 42 .. ClassicBlue Low Profile (LP) guns 43 .. Gun-Specific Parts 44 .. Replacement Modules 46 .. ClassicBlue Modules 46 .. SolidBlue and SureBead Modules 47 .. Module Rebuild Kits 48 .. ClassicBlue Rebuild Kits 48 .. SolidBlue Rebuild Kits 48 .. SureBead Rebuild Kits 48 .. Solenoid Valves 49 .. Saturn Ring Identification 49 .. Large Cv Saturn Solenoid Part Numbers 50 .. Small Cv Saturn Solenoid Part Numbers 50 .. Saturn Solenoid Spare Components Part Numbers 51 .. Cordsets 52.

9 Thermostats 52 .. Heater Cartridges 53 .. ClassicBlue Low Profile Heater Cartridge Selection 53 .. SolidBlue Low Profile Heater Cartridge Selection 54 .. Saturn Nozzles 55 .. Saturn Nozzles for SureBead guns 55 .. Standard Saturn Nozzles 56 .. Standard Nozzles 57 .. Saturn In-line Filters and Accessories 63 .. Gun-to-Hose Connectors 65 .. Insulating Cuffs 65 .. Extension Cables 66 .. Maintenance Accessories 66 .. Technical Data 67 .. Gun Specifications 67 .. Torque Specifications 67 .. Cordset Wiring Diagram 67 .. Dimensions 67.

10 Table of ContentsivPart 1074086A03E 2008 Nordson Corporation1 blue Seriest Low Profile (LP) Pneumatic GunsE 2008 Nordson CorporationPart 1074086A03 blue Seriest Low ProfilePneumatic GunsSafety Read this section before using the equipment. This section contains recommendations andpractices applicable to the safe installation, operation, and maintenance (hereafter referredto as use ) of the product described in this document (hereafter referred to as equipment ). Additional safety information, in the form of task-specific safety alertmessages, appears as appropriate throughout this ! Failure to follow the safety messages, recommendations, and hazardavoidance procedures provided in this document can result in personal injury,including death, or damage to equipment or Alert Symbols The following safety alert symbol and signal words are used throughout this document toalert the reader to personal safety hazards or to identify conditions that may result indamage to equipment or property.