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Bob Dean Supply, Inc.

bob dean supply , / steel Department Fax / (239)332-4252 Machine Shop FaxMain Branch2624 Hanson StreetFort Myers, FL 33901(800) 282-8378(239) 332-1131(239) 332-7746 FaxClewiston Branch1310 Evercane RoadClewiston, FL 33440(800) 282-5186(863) 983-6131(863) 983-9775 FaxSteel & Machine Shop handbook BDS s 14,000 square foot warehouse and two acre outdoor storage area stocks domestic steel from Nu-Cor, EXL Tube, Allied Crawford and Cargill steel . Founded in 1947, BDS s Machine Shop has over 20,000 square feet of workspace, a ton overhead bridge crane and a 6 ton overhead bridge crane which allows the shop to accommodate even the largest of projects. All materials are delivered by our trucks on a weekly basis. Please consult your sales associate for an updated delivery schedule. In this handbook, Stock Items are highlighted in blue. Stock Items are subject to availability. All other listed items are available by special order.

burning & cutting LTEC Gas and Plasma Cutting Machine • Burny 5.0 computer controlled heads • 8 F t. x 20 Ft. Table • Accommodates 96” x 240” Steel Plate up to 4” thickness

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Transcription of Bob Dean Supply, Inc.

1 bob dean supply , / steel Department Fax / (239)332-4252 Machine Shop FaxMain Branch2624 Hanson StreetFort Myers, FL 33901(800) 282-8378(239) 332-1131(239) 332-7746 FaxClewiston Branch1310 Evercane RoadClewiston, FL 33440(800) 282-5186(863) 983-6131(863) 983-9775 FaxSteel & Machine Shop handbook BDS s 14,000 square foot warehouse and two acre outdoor storage area stocks domestic steel from Nu-Cor, EXL Tube, Allied Crawford and Cargill steel . Founded in 1947, BDS s Machine Shop has over 20,000 square feet of workspace, a ton overhead bridge crane and a 6 ton overhead bridge crane which allows the shop to accommodate even the largest of projects. All materials are delivered by our trucks on a weekly basis. Please consult your sales associate for an updated delivery schedule. In this handbook, Stock Items are highlighted in blue. Stock Items are subject to availability. All other listed items are available by special order.

2 Questions? Call us toll free at: (800) 282-8378 Additional information and online dean supply , - overviewburning & cutting LTEC Gas and Plasma Cutting Machine with Computer Controlled HeadsSawing 3 saws Mitre cutting 8 x 14 Horizontal Bandsaw 18 x 18 Capacity Marvel BandsawForMing 350 Ton x 12 Cinncinnati CNC Press BrakeMilling and turning VTC 30 Mazak with 24 x 75 table x 24 Height Fadal 4020 with 40 x 20 table Haas SL30 Big Bore with 4 Spindle Hole and Bar Feed Mazak Quick Turn 28 x 36 CNC Lathe Milwaukee 4B Vertical Mill with 18 x 72 table Lucas 2-1/2 Boring Mill 3 additional Enco Vertical Mills 3 Summit 19-4 Lathes x 120 Centers 150 Ton Vertical Hydraulic Press Summit Radial Drill 8 Column x 36 Reach Heller 1 x 10 Ft. Four-Roll Hydraulic Plate Roller iron working Ficep Iron Worker - 29 Ton - 6 x 6 x 1/2 Angle Capacity Iron WorkerShearing HTC Heavy Half Hydraulic Shear - up to 3/4 to 120 Mild steel & 3/8 x 120 Stainless steel Capacity Summit Hydraulic Shear - to 1/4 x 120 Mild & Stainless steel Capacity Cincinnati 3/8 x 12 Ft.

3 CNC Shearwaterjet cutting Ward Jet Water Jet Cutting table 6 x 12 Tablewelding 3 Heli-Arc 6 MIG Welders Mobile Welding Truck with Heli-Arc TrailerProcessingBurning & Cutting 4 Sawing 6 Forming 6 Iron Working 6 Shearing 6 Milling & Turning 7 Hydraulic Roller 8 Welding 9 Waterjet Cutting 10 Structural SteelAngle - Bar Size 15 Angle - Structural Size 16 Junior Beams 18 Standard I Beams 19 Wide Flange Beams 20 Channel - Bar Size 25 Channel - Standard Structural 26 Plate & SheetSpecifications & Grades 27 Universal Mill Plate 28 Hot Rolled Plate 28HR Pickled & Oiled Plate 31 Floor Plate 32 Galvanized steel Sheet 33HR Pickled & Oiled Sheet 33 Hot Rolled Sheet 34 Cold Rolled Sheet 35 Gauge Chart 36 BarsBar Selection Guide 37 Hot Rolled Square 37 Hot Rolled Rounds 38 Reinforcing Bars (Rebar) 38 Hot Rolled Strip Bar 39 Hot Rolled Flat Bar 40 Cold Finished Round Bar 43 Tubing & PipeSteel Tubing Selection Guide 44 Pipe Schedule Chart 45 Square Tubing 46 Rectangular Tubing 48 Galvanized steel Pipe 50 Black steel Pipe 51 Schedule 80 steel Pipe 52 Expanded Metal & GratingExpanded Metal 53 Expanded Metal Grating 54 Carbon steel Grating 54 Stainless SteelStainless steel Selection Guide 55 Stainless steel Plate Floor Plate 57 Stainless steel Sheet 58 Stainless steel Pipe 59 Stainless steel Angles 60 Stainless steel Squares 60 Stainless steel Flat Bar 61 Stainless steel Rounds 62 AluminumAluminum Selection Guide 64 Aluminum Sheet 65 Aluminum Plate 65 Aluminum Angles 67 Aluminum Channel 68 Aluminum Square Tube 68 Aluminum Flat Bar 68 Aluminum Round Tube 68 Aluminum Rectangular Tube 68 Aluminum Mechanical Tube 68 Aluminum Pipe 68 Aluminum Treadbrite 69 Aluminum Expanded Metal

4 Grating 69 ReferenceSteel Sheet thickness Tolerances 70 steel Gauge Chart 71 Identification Systems 72 Decimal Equivalent Chart 74 Inches to Decimals of a Foot Chart 75 Metric Measurments & Conversion 76 Metric to English Conversion Chart 77 Useful Geometric Equations 78 bob dean supply Line Card 79 Processing2 / (800) 282-8378 / 3burning & cuttingLTEC Gas and Plasma Cutting Machine Burny computer controlled heads 8 F t. x 20 Ft. table Accommodates 96 x 240 steel Plate up to 4 thickness Accommodates 96 x 240 Stainless steel Plate up to 3/4 thickness Accommodates 96 x 240 Aluminum Plate up to 2 thickness 3 Torch Cutter Heads 1 Plasma Cutter Head - 200 amps .dxf File Compatible ComputerWhat is Plasma?Plasma - The fourth state of matter following solid, liquid, and gas. Plasma is an ionized (electrified) form of gas. In plasma cutting, a gas such as Nitrogen is sent under pressure through the torch where it begins to swirl and is forced out a small orifice at which point it passes through an electric arc and the gas is ionized.

5 The electricity excites the electrons of the gas atoms. It results in a very quick, clean cut and imparts little heat into the base metal. Plasma is one step down from a Requirements All computer files for the LTEC Gas and Plasma Cutting Machine must be in either a .dxf or .cad file machine shop can convert some JPEG and Adobe Photoshop files to .dxf for an additional charge. Files may be submitted via email to or on a CD, floppy disk, or USB memory stick. ProcessingGas and Plasma Cutter Standard Shapes 1* 2* 3* 4 5 6 7 8** 9 10 11** 12 13** 14** 15 16 17 18 19 20 21 22** 23** 24** 25** 26** 27** 28** 29** 30 31 32 33 34 35 36 37 38 39 40 41

6 42 43** 44** 45** 46** 47 48 49** 50** * Selectable start position, CW/CCW cutting, selectable repeat mode and direction.** Allows selection of any number of holes.** Dashed holes are optional. Corner radius values may be set to 0 for sharp Standard Shapes are scaleable. Dimensions, measurements and diameters must be specified by the / 5 Milling & turning VTC 30 Mazak with 24 x 75 table x 24 Height Fadal VMC 4020 Vertical Machining Center - Working Envelope: 40 x 20 x 20 Haas SL-30 Big Bore CNC Lathe - 4 Spindle Hole and Bar Feed - Max turning capacity of 17 x 34 - 10 chuck - Bar capacity of up to Mazak Quick Turn 28 x 36 CNC Lathe Milwaukee 4B Vertical Mill with 18 x 72 table Lucas 2-1/2 Boring Mill 3 additional Enco Vertical Mills 3 Summit 19-4 Lathes x 120 Centers 150 Ton Vertical Hydraulic Press Summit Radial Drill 8 Column x 36 Reach Three Saws Mitre Cutting 8 x 14 Horizontal Bandsaw 18 x 18 Capacity Marvel BandsawSawing 350 CB2 x 12 Cincinnati CNC Press Brake - 350 Ton Maximum Capacity - 10 Maximum Stroke - Computer Controlled - 1/2 x 120 Mild steel Capacity - 3/8 x 120 Stainless steel Capacity - 1/8 x 144 Mild steel and Stainless steel / 7iron working Ficep Iron Worker - 29 Ton Maximum Capacity - 6 x 6 x 1/2 Angle CapacityShearing HTC Heavy Half Hydraulic Shear - 3/4 to 120 Mild steel - 3/8 x 120 Stainless steel Summit

7 Hydraulic Shear - 1/4 x 120 Mild and Stainless steel Capacity Cinncinnati S2 375 x 12 CNC Shear - 3/8 Mild steel Capacityhydraulic roller Heller Hydraulic 4 Roll Plate Roller -Rolls Sheet, Plate and Flat Bar -1 Mild steel Plate Capacity x 120 - Length: 122 - Rolling: 1-1/4 - Pre-Bend: 1 x 120 - Top Roll: - Center Roll: - Side Roll: - Working Height: 56 / 9weldingOur Welding CapabilitiesThe machine shop was founded in 1947 and is the oldest operating shop in Southwest Florida. bob dean supply has three TIG welding stations and six MIG welding stations located in its 20,000 square foot shop. A mobile welding truck with Heli-Arc trailer is also available for on location welding jobs and emergency repairs. TIG WeldingTIG stands for Tungsten Inert Gas welding. Also called GTAW (Gas Tungsten Arc Welding) and Heliarc which was Linde s trade name for the TIG process when it was introduced many years ago. The arc is started with a tungsten electrode shielded by inert gas and filler rod is fed into the weld puddle separately.

8 A slower process than MIG, it produces a more precise weld and can be used at lower amperages for thinner metal and can be used on exotic WeldingGas Metal Arc Welding (GMAW) is frequently referred to as MIG welding. MIG welding is a commonly used high deposition rate welding process. Wire is continuously fed from a spool. MIG welding is therefore referred to as a semiautomatic welding process. The shielding gas forms the arc plasma, stabilizes the arc on the metal being welded, shields the arc and molten weld pool, and allows smooth transfer of metal from the weld wire to the molten weld pool. MIG Welding Benefits include all position capability, higher deposition rates than SMAW, longer welds made without starts and stops, and minimal post weld cuttingWhat is Waterjet Cutting?Waterjet cutting is best described as an accelerated erosion process that is carefully controlled. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available.

9 The natural erosion process involves no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary of Waterjet Cutting Tolerances tighter than +/- are achievable, especially in thinner materials such as 1/8 stainless steel . Materials ranging from 10 stainless steel to acrylics can be cut by waterjet, making it a very versatile tool. Stacking of very thin materials to increase productivity is possible. Kerf ranges from to . Taper and edge finish are directly related to cut speed. The greater the speed, the more taper and the coarser the edge finish. As the waterjet slows down, taper can be eliminated and the finish of about 120 for Z-613 WARDJet Waterjet Machine Computer controlled heads: Burny Phantom ST CNC Controller. Allows direct networking using Windows XP technology and software to convert.

10 Dxf files. Cutting Envelope: 73 x 145 X - Y Travel Capacity. Up to 4 Plate thickness for steel and Stainless steel . Tolerances: +/- Linear Positional Accuracy with +/- / 11 Waterjet In Any IndustryThe versatility of the waterjet allows it to be used in nearly every industry. There are many different materials that the waterjet can cut. Some of them have unique characteristics that require special attention when cutting. Can be cut with waterjetYYYYYYYYYYYYYM aximum thickness4101810286106203032 Secondary machineryYYYYYYA ssembly availableYYYYYYYYP ierce through?YYYYY?YYYYYYD elaminationNNNNNNNNNNNNNF rosting on topPNNNNNNNNNNNNKerf - YYYYYYYYYYKerf typically < YYYW ater only cutingYYYA brasive cuttingYYYYYYYYYYYCan be cut with waterjetYYYYYYYYYYYYM aximum thickness76106721021261010 Secondary machineryYYYYYYYYA ssembly availableYYYYYYYYP ierce throughYYYY?YYYYYYYD elaminationNNNNN?NNNNNNF rosting on topNNNNNNNNNNNNKerf - YYYYYYYYYYKerf typically < YYWater only cutingYYAbrasive cuttingYYYYYYYYYYA crylicsAlloys NiCdAluminumBrassCeramic TileCeramicsCompositesCopperCorianFoam - Closed CellFoam - Open CellFRPG asketsGlassGraniteHastalloyMarblePhoenal icsPorcelainRubberSealsSteelTeflonTitani umTool SteelsCutting Characteristics of MaterialsProcessingWaterjet Standard Shapes 1* 2* 3* 4 5 6 7 8** 9 10 11** 12 13** 14** 15 16 17 18 19 20 21 22** 23** 24** 25**


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