BODY BUILDER INSTRUCTIONS - Mack Trucks

1 body BUILDERINSTRUCTIONSMackTrucksCab, InstrumentPanelPI / CHU, AN / CXU, GR / GU, TDLR, TE / MRUS ection8 IntroductionThis informationprovidesspecificationsfor chassisbody installationfor :We have attemptedto cover as much informationas , thisinformationdoes not cover all the uniquevariationsthat a vehiclechassismay that illustrationsare typicalbut may not reflectall the variationsof data providedis basedon informationthat was currentat time of ,this informationis subjectto that no part of this informationmay be reproduced,stored,or transmittedbyany meanswithoutthe expresswrittenpermissionof MACKT rucks, : AN, GR, PI DASHBOARDSWITCHLOCATIONS ,page 3 Overviewof Instruments ,page 7 InstrumentCluster ,page 8 GaugeLayout ,page 9 Alarm,Checkand InformationSymbols ,page 15 WarningIndicatorLight Panel ,page 17 DashSwitches ,page 19 SwitchPackageAUXSW-6 BAssignableBody BuilderDash MountedRockerSwitches ,page 20 Lens Kit for AssignableBody BuilderSwitches:Part # 22392309 ,page 21 TE/MRUDash Panel ,page 22 GaugeLayout ,page 23 RightHand Gauges ,page 24 Alarm,Checkand InformationSymbols ,page 26 WarningIndicatorLight Panel ,page 28 mack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date 1 (43)All RightsReserved LR DASHPANEL ,page 31 Alarm,Checkand InformationSymbols ,page 33 WarningIndicatorLight Panel ,page 34 PTO , page 36 VECU/BBML ocations ,page 40PI / CHU,AN / CXU,GR / GU, TD, LR, TE / MRU,Section8 USA141896628 Date (43)InstrumentPanelAN, GR, PI DASHBOARDSWITCHLOCATIONSW3133549 PanelArrangementA and BMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 3 (43)All RightsReservedW3133550W3133551 Panel APanel BNumberPart NumberDescription122392299 CruiseON / OFF222392282 CruiseSET /RESUME322559210 CumminsEngineBrake422392546 GradeGripperDisable522392314 ATC (MUD /SNOW)

2 622393029 Trailer AUX(CENTERPIN)722396611 IGN AUX822392442 DIFF LOCK(IN-TER WHEEL)922846096 INTERAXLELOCK1022392259 PLOWLAMPS1122559918 AIR SUSP(DUMP)1222392281 STROBE1322392399 BATTERYAUX1422846105 PTO 11522846105 PTO 21622559226 BEACONLIGHT1723229511 FAN CLUTCHOVERRIDE1822392285 ASSIGNABLEON / OFF1982719617 FLOORLAMPSWITCH(non-gas only)2023006490 HEADLAMPSWITCHMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 4 (43)All RightsReservedOTHERAVAILABLESWITCHOPTION SPart NumberDescription22572307 LDWSDISABLE22392308 TIME GAP (ACC)22392420 ATC22392256 RETARDER22392260 ASSIGNABLEON / OFF22392286 WINDSHIELDDEFROST22392297 ECS RAISE/ LOWER22392311 ASSIGNABLEMOMENTARY22396071 POWERFLOAT22396079 LOW HYDRAOIL OVERRIDE22396090 SPREADERLIGHTS22396625 REARAMBERFLASHER22559241 SANDERLIGHT22559244 CHAINLIGHT22559245 ROTATING LIGHT22559917 BOGIECONTROL22846089 TAIL GATE LOCK/ UNLOCK22846090 TAIL GATE LOCK/ UNLOCK22846091 SNOWINGESTION22846093 NEUTRALCONTROL22846096 INTERAXLE22846097 SUSPHEIGHTCONTROL228461015TH WHEEL22846108 PTO CONTROL(MUNCIE)22846121 ECS MODE22879194 LOADLIGHT23053219 FORWARD LIFTAXLE23053220 REARLIFTAXLE23093324 FRONTDIFF LOCK23093325 REARDIFF LOCK23229509 SHUTDOWNOVERRIDE23229510 WINDSHIELDDEFROST23229512 ATC23229513 INTERWHEELLOCK23229514 GRADEGRIPPERDISABLE23229515 LOW HYDRAOIL OVERRIDE23229516 LDWSDISABLE23229517 FRONTDIFF LOCKMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 5 (43)

3 All RightsReservedPart NumberDescription23229518 REARDIFF LOCK23239140 ASSIGNABLEMOMENTARY23239141 IGNITION(15 AMP)23239142 REARAMBERFLASHERN otesMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 6 (43)All RightsReservedOverviewof InstrumentsBeforedrivingthis vehicle,locatethe instrumentsand controls,and becomethoroughlyfamiliarwith their when driving,ensurethat the instrumentreadingsare Air Vent8. InfotainmentScreen/ Display(SID)15. AcceleratorPedal2. Stalk Control9. SecondaryGauges16. Stalk Control3. Tachometer10. Dash Switches17. Brake Pedal4. DriversInformationDisplay(DID)11. ClimateControlUnit18. SteeringWheel5. Speedometer12. Trailer Air Supply19. SteeringColumnTilt Selector13. Tractor ParkingBrake20. SteeringWheelSwitches7. Radio (SEM)14. Trailer Hand BrakeMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 7 (43)All RightsReservedInstrumentClusterThe instrumentclusterprovidessystem/componen tconditioninformationto the driver.

4 This informationis availableto assistthe driver in determiningany instrumentclusterconsistsof the followingcomponents:conditionindicators( tell-tales),driver informationdisplay(DID),gauges,speedomet erand tachometer, on board diagnostic(OBD)fault and ConditionIndicators(Tell-tale)2. DriverInformationDisplay(DID)3. On BoardDiagnostic(OBD)Fault and WarningIndicators4. Speedometer5. Gauges6. TachometerNotesMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 8 (43)All RightsReservedGaugeLayoutTachometerThe tachometerdisplaysthe engine s revolutionsper minute(RPMs).W3133360 SpeedometerIndicatesthe speedof the speedometeris drivenby the vehicle body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 9 (43)All RightsReservedCoolantTemperatureGaugeThe normaloperatingtemperaturefor mack enginesis 80 to 105 C (170 215 F). If the temperatureremainsbelow or exceedsthe normaltemperaturerange,the coolingsys-tem shouldbe checkedfor problemsby an authorizedMack Vehicle dealer.

5 When coolanttemperatureis excessive,the redSTOP tell-taleilluminatesand the buzzerwill engineis at risk and the ECM may deratethe enginepower. Stopat the first safe place wherethe problemcan be PressureGaugeIndicatesengineoil the engineoil pressureis too low, the red STOP tell-taleilluminatesand the the engineoil pressurebecomeslow, the engineis at risk. Bring the vehicleto a safe stop wherethe problemcanbe take necessaryactionwhen the STOP tell-taleis on can ultimatelyresult in automaticengineshutdownand lossof crash can occur, resultingin personalinjury or Tell-TaleW3133362 mack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 10 (43)All RightsReservedAftertreatmentDEF GaugeIndicatesthe amountof DieselExhaustFluid (DEF)in the GaugeIndicatesthe fuel level. The fuel gaugeis connectedto the fuel sensorunit in the fuel tank. There is only one sensoreven ifthe vehicleis equippedwith dual body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 11 (43)All RightsReservedSecondaryBrakeAir PressureGaugeThe secondarybrake air pressuregaugeis connectedto the front circuit tank via sensorsmountedon the front and rear air gaugesshouldregisterequal air observingthe gaugepointers,the operatorcan detectapressuredrop if an air leak developsand can readilyidentifythe circuit observethese precautionscan result in the loss of can lead to a vehicleaccident,which can result in personalinjury or PressureGaugeThe primarybrake air pressuregaugeis connectedto the rear circuit tank via sensorsmountedon the passthroughwall.

6 Thefront and rear air gaugesshouldregisterequal air observingthe gaugepointers,the operatorcan detecta pres-sure drop if an air leak developsand can readilyidentifythe circuit observethese precautionscan result in the loss of can lead to a vehicleaccident,which can result in personalinjury or body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 12 (43)All RightsReservedSecondaryGaugesOn certainvehicles,secondarygaugesare locatedto the right of the steeringwheel,abovethemain SecondaryGaugesNotesMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 13 (43)All RightsReservedTell-TalesA tell-taleis a displaythat indicatesthe actuationof a de-vice, a corrector defectivecondition,or a operatorshouldbecomefamiliarwith these symbolsin order to recognizeand react (if necessary)to the indi-cated shownin the instru-ment panel promotevisual recognitioninternationally, specificcol-ors for tell-taleshave been (in the area wherethe vehicleis to beused) or engineeringdirectivesspecifyotherwise,th estandardcolorsare.

7 SteadyBlue high-beamheadlights FlashingGreen turn signals FlashingRed hazardconditioninvolvingthe safetyof personnel SteadyGreen systemin operation SteadyRed warning,immediateactionrequired Amber early warning,such as low fuel or Anti-LockBrake System(ABS)malfunctionMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 14 (43)All RightsReservedAlarm,Checkand InformationSymbolsNumberSymbolsMeaning1W 3133317 MalfunctionIndi-cator Lamp2W3133318 Hill AssistIndicator3W3133319 Stop4W3133320 Interaxlelock5W3133321 Differentiallock6W3133322 Turn SignalIndicator7W3133324 ParkingBrakeengaged8W3133-326 SafetyBeltsReminder9W3133327 AftertreatmentDPFR egeneration10W3133328 AftertreatmentHigh ExhaustSystemTemperatureMack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 15 (43)All RightsReservedNumberSymbolsMeaning11W313 -3329 ABS MalfunctionTrailer12W3133330 ABS MalfunctionTractor13W3133331 PreheatingAc-tive or Preheat-ing Fault14W3133333 High BeamIndicator15W3133334 AftertreatmentDEF Tank LowIndicator16W313333-5 CheckIndicator17W3133336 Light Indicator18W3133337 Tractor ControlSystem(TCS)Indicator19W3-133-338 Lane DepartureWarningSystem(LDWS)Indicator20 PowerTake-off(PTO)IndicatorNumberSymbols MeaningW313333921W31-333-40 ElectronicStabil-ity Control(ESC)Indicator22W3133341 DaytimeRunningLight (DRL)Indicator23W3133342 Lane ChangingSystem(LCS)Indicator24W3133343 AirbagIndicator25W3133344 Tire PressureMonitoringSys-tem (TPMS)Indicator26W31333-45 AutomaticTrac-tion Control(ATC) mack body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 16 (43)All RightsReservedWarningIndicatorLight Panel1.

8 MalfunctionIndicatorLampMalfunctionIndic atorLamp indicatesgovernmentRegulationOn BoardDiagnostics(OBD) Hill AssistIndicatorIndicateshill assist is Stop Tell-TaleIlluminateswhen conditionsrequirethe driver to stop the usuallyoccurswhen vehicleconditionsfall below des-ignatedstandardsfor take necessaryactionwhen the STOP tell-taleis on can ultimatelyresult in automaticengineshutdownand lossof crash can occur, resultingin personalinjury or InteraxleLockIlluminateswhen interaxlelock is DifferentialLockIlluminateswhen differentiallock is Turn SignalIndicatorFlasheswhen turn signalsare ParkingBrakeEngagedIndicatesparkingbrake is SafetyBelt ReminderIndicatessafetybelt needsto be AftertreatmentDPF RegenerationIndicatesaftertreatmentsDPF regenerationis High ExhaustSystemTemperature(HEST)IndicatorT he HESTI ndicatorilluminateswhen the exhausttemperaturereaches300 C (572 F) and the regenerationprocessbe-gins. When the regenerationprocessis completed,the engineshouldbe allowedto run until the HEST indicatorshuts the vehicleis moving,the HEST indicatorwill only illuminatewhen vehiclespeedis less than 8kph (5 mph).

9 Duringa parkedregeneration,the HEST indicatorwill turn off when regenerationis completeand the exhausttemperaturehas returnedto a body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 17 (43)All RightsReserved11. ABS Trailer MalfunctionIndicatesa problembeing reportedby the Trailer ABS ABS TractorMalfunctionIndicatesa problembeing reportedby the Tractor ABS PreheatingActiveIndicatesthat preheatingis High BeamIlluminateswhen high beam lights are AftertreatmentDEF Tank LowIlluminateswhen the fluid level is low. It also Flasheswhen the level CheckIndicatorIlluminateswhen there is an engineor Light IndicatorIlluminateswhen there is a TractionControlSystem(TCS)IndicatorIndic atesthat the TCS is Lane DepartureWarningSystem(LDWS)IndicatorInd icatesthat the LDWSis PowerTake-off(PTO) IndicatorIndicatesthat the PTO is ElectronicStabilityControl(ESC)Indicator Indicatesthat the ESC systemis DaytimeRunningLight (DRL)IndicatorIndicatesthat the DRLs are Lane ChangeSystem(LCS)IndicatorIndicatesthat the LCS is off or body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 18 (43)All RightsReserved24.

10 AirbagIndicatorIndicatesthat there is an airbagerror. Maintenanceis Tire PressureMonitoringSystem(TPMS)IndicatorI ndicatesthat there is an issue with the vehicle stire AutomaticTractionControl(ATC) IndicatorIndicatesthat the vehicleis losing tractionand the ATC is SwitchesGeneralSwitchesthat may be fitted in your vehicleare on the availableswitchesin your particularvehiclearedependenton the vehicle locationof the majorityof the switchescan be easily adaptedto your few switchescannotbe authorizeddealershipfor more are three types of switchesthat are used on the dash body BuilderInstructionsPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section8 USA141896628 Date , InstrumentPanelPage 19 (43)All RightsReservedSwitchPackageAUXSW-6B AssignableBody BuilderDash MountedRockerSwitches(3) 20A, IgnitionPowered,LatchingOn / Off (Part Number:22396611)(2) 15A, IgnitionPowered,LatchingOn / Off (Part Number:23239141)(1) 20A, IgnitionPowered,MomentaryOn / Off (EAXD4X)(Part Number:22392311)Affects.