Bondstrand 2000 Fiberglass Pipe and Fittings - smt …

1 Bondstrand 2000 Fiberglass pipe and Fittings for general industrial service Uses and applications Waste water and sewage systems Potable water lines Chemical process piping Food processing plant piping Drainage systems Cooling water piping Deionized water systems Jet fuel and liquid petroleum piping Jet engine air start systems Piping Systems for alkalis and nonoxidizing acids General industrial service for moderately corrosive liquids Listings MIL-P-29206 for fuel and petroleum liquids. Federal Regulations 21 CFR and 21 CFR for conveying foodstuffs when joined with Bondstrand RP-6A epoxy adhesive. Bondstrand RP-34 epoxy adhesive listed with NSF for potable water service. RAL G tegemeinschaft (Germany) for industrial piping. Advantages Excellent corrosion resistance over a wide temperature range.

2 Weighs 1/6 as much as steel. Does not require thrust blocks at ambient operating temperatures when properly installed. Smooth inner liner produces extremely low frictional loss for greater discharge and reduced pumping costs. Low thermal conductivity (1/100th of steel) minimizes heat losses. Withstands full vacuum when properly bedded and backfilled. Subzero temperatures will not adversely affect mechanical properties. Ameron 19B5 FP163D 0 09/93 Printed in Holland 2. Performance From 175 to 1015 psi ( to MPa) using a 6000 psi ( N/mm ) cyclic hydrostatic design basis. Continuous operating temperatures to 250 F (121 C). System designed to ASTM D1599 3 to 1 short term safety factor. Description pipe Filament-wound Fiberglass reinforced epoxy resin pipe with integral inch ( mm) resin-rich reinforced liner.

3 Filament-wound Fittings Furnished with reinforced liner using same resin as pipe . Tees Flanges 90 and 45 elbows Nipples and couplings Crosses Tapered body reducers 45 laterals Saddles Molded Fittings Tees (2-6 inch). 90 and 45 elbows (2-6 inch). Reducing flanges Plugs and end caps Reducer bushings and plugs (2-12 inch). Flanged Fittings 2-12 inch filament wound flanged fillings match ANSI and bolt hole pattern and face-to-face dimensions for 150 lb flanges. 1-16 inch flanges match ANSI and bolt hole pattern for 150 lb flanges. Other flange drilling patterns, such as DIN, ISO, JIS, ANSI 300 lb, etc., available on special request. Thermosetting adhesives RP-34 two-component epoxy for field joining Joining systems Quick-Lock configuration for adhesive-bonded joints featuring integral pipe -stop for predictable, precise laying lengths.

4 Flanges and flanged fillings. pipe lengths Nominal pipe Size Random Lengths (in) (mm) (ft) (m). 1-1 25-40 20 6,0. 2-6 50-150 20, 30 , 8 200 20, 30, 40 , , 10-16 250-400 20, 40 , 2. Typical pipe dimensions Minimum and weights Nominal Minimum Wail Average**. pipe Size pipe ID Thickness Sectional Area pipe Weight 2 2. (in) (mm) (in) (mm) (in) (mm) (in ) (mm ) (lb/ft). (kg/m). 1 25 389 1 40 578 2 50 738 3 80 1106 4 100 1764 6 150 2629 8 200 3771 10 250 4723 12 300 5617 14 350 6381 16 400 8172 *Wall thickness including mm liner. **Use these values for calculating longitudinal thrust. Typical pipe performance Nominal Internal External Designation pipe Size Pressure Rating Pressure Rating** per ASTM. D2996. (in) (mm) (psig) (MPa) (psig) (MPa).

5 1 25 1015 9135 RTRP-11FE-1112. 1 40 682 2421 RTRP-11FE-1114. 2 50 637 1363 RTRP-11FE-1112. 3 80 426 363 RTRP-11FE-1112. 4 100 429 392 RTRP-11FE-1113. 6 150 288 115 RTRP-11FE-1113. 8 200 257 71 RTRP-11FE-1114. 10 250 205 36 RTRP-11FE-1114. 12 300 175 22 RTRP-11FE-1114. 14 350 175 17 RTRP-11FE-1115. 16 400 175 17 RTRP-11FE-1116. * At 200 F (93 C) using Bondstrand RP34 adhesive. For sustained service above 200 F. reduce ratings linearly to 50% from 200 F (93 C) to 250 F (l21 C). (Internal pressure ratings are based on cyclic design). ** At 70 F (21 C). Reduce linearly to 90% at 150 F (66 C), 80% at 200 F (93 C) and 65% at 250 F (121 C). Typical fitting performance Internal Pressure Rating Nominal Filament Wound Molded Tapered Body pipe Size Elbows & Tees Elbows & Tees Reducers & Flanges (in) (mm) (psig) (MPa) (psig) (MPa) (psig).

6 (MPa). 1 25 300 - - 600 1 40 300 - - 550 2 50 375 300 450 3 80 325 225 350 4 100 300 175 350 6 150 225 150 250 8 200 225 - - 225 10 250 200 - - 175 12 300 175 - - 175 14 350 175 - - 175 16 400 175 - - 175 3. Typical fitting performance Nominal FW. Internal Pressure Rating pipe Size Laterals Crosses Saddles (in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa). 1 25 - - - - 150 11/2 40 - - 150 2 50 275 150 150 3 80 250 150 150 4 100 200 150 150 6 150 150 100 150 8 200 150 100 150 10 250 150 100 150 12 300 150 100 150 14 350 150 - - 150 16 400 150 - - 150 Nominal Couplings Molded pipe Size and Nipples Blind Flanges (in) (mm) (psig) (MPa) (psig) (MPa). 1 25 1015 - - 1 40 928 - - 2 50 769 150 3 80 595 150 4 100 450 150 6 150 300 150 8 200 255 150 10 250 235 150 12 300 235 150 14 350 235 - - 16 400 235 - - ** At 200OF (93 C) using Bondstrand RP34 adhesive.

7 For sustained service above 200 F. reduce ratings linearly to 50% from 200 F (93 C) to 250 F (121 C). (Internal pressure ratings are based on cyclic design). 4. Physical properties pipe Property Units Value Method 2. Thermal conductivity Btu in/h ft F) Ameron W/(M K) -6. Thermal expansion 10 in/in/ F Ameron -6. Linear 10 mm/mm/ C - Flow coefficient Hazen-Williams 150 - -6. Absolute roughness 10 . ft - -6. 10 m 3. Density lb/in - 3. g/cm Mechanical properties 70 F 200 F ASTM. pipe Properly Units 21 C 93 C Method Circumferential 3. Tensile stress at weeping 10 psi - D1599. 2. N/mm 165 - 6. Tensile modulus 10 psi Ameron 2. N/mm 25200 22100. Poissons ratio - Ameron Longitudinal 3. Tensile strength 10 psi D21 OS. 2. N/mm 6. Tensile modulus 10 psi D21 Os 2.

8 N/mm 11000 8500. Poissons ratio - D2105. Beam 6. Apparent elastic modulus 10 psi D2925. 2. N/mm 11700 6900. 3. Hydrostatic design basis (cyclic) 10 psi * - D2992. 2. N/mm - Proc. A. 3. Hydrostatic design basis (static) 10 psi * - D2992. 2. N/mm 124 - Proc. B. * At 150 F (66 C). Nominal SF PS** Beam Moment pipe Size Stiffness Factor pipe Stiffness STIS** of lnertia**. 2 2 2. (in) (mm) (Ib in) (N m) (lb/in ) (N/mm ) N/m (in4). 4. (rnm ). 1 25 870 98 26400 182 4811000 1 40 1900 215 17200 119 1477000 2 50 620 70 2900 777000 3 80 620 70 860 227000 4 100 1360 154 890 221000 6 150 1360 154 270 67000 8 200 1890 214 170 41000 10 250 1890 214 86 21000 12 300 1890 214 51 13000 14 350 2250 254 46 11000 207 16 400 3290 371 45 11000 350. * Stiffness factor per ASTM D2412.

9 ** pipe stiffness per ASTM D241 2. ** Tangential initial stiffness. ** use these values for calculating permissible spans. 5. Buried installations Most installations at ambient operating temperatures do not require thrust blocks. Consult Ameron for information regarding blocking of buried pipelines for your specific application. Live loads: when properly bedded in compacted sand in stable soils and provided with at least three feet of cover, Bondstrand Series 2000 will carry H20 wheel loadings of at least 16,000 pounds (7250 kg). Maximum Earth Cover*. Nominal pipe Size 100 psi .69 MPa 125 psi .86 MPa 150 psi (in) (mm) (ft) (m) (ft) (m) (ft) (m). 1 25 30 30 30 1 40 30 30 9,14 30 2 50 30 30 30 3 80 30 30 30 4 100 30 30 30 6 150 30 24 23 8 200 23 22 21 10 250 23 21 19 12 300 23 21 18 14 350 23 21 17 16 400 23 20 16 * Based on a 120 lb/ft3 (1923 kg/rn3) soil density and a 1000 psi ( N/mm2) modulus of soil reaction.

10 ** Internal operating pressure. Span lengths For lines carrying water (specific gravity = ). Notes: 1. Span recommendations are intended for normal horizontal piping support arrangements, a compromise between continuous spans and simple spans. but include no provision for weights ( Fittings , valves, flanges, etc.) or thrusts (branches, turns, etc.). 2. Span recommendations are calculated for a maximum long-time deflection of inch (13. mm) to ensure good appearance and adequate drainage. 3. Fully continuous spans may be used with support spacings up to 20 percent greater for this deflection; in simple spans, support spacings should be 20 percent less, 6. Flow Headloss Diagram Bending Maximum Allowable Nominal Bending Deflection, H. for 100-ft Bending pipe Size Radius, R (30 m) Bending Length, S Angle.