BOSS MODEL INFINITY PTO AIR COMPRESSOR OPERATORS ...

1 P/N: 30720006/19/2014 KWBBOSS MODEL INFINITYPTO AIR COMPRESSOROPERATORS, MAINTENANCEAND PARTS MANUAL 4307200 OPERATORS , maintenance , AND PARTS MANUALBOSS INDUSTRIES INFINITYO peration & maintenance SectionTABLE OF CONTENTSO peration & maintenance of , Lubrication, and and Illustration Spare Procedures for SectionWarranty 6307200 SPECIFICATIONSYREVILEDMFC@54 ISP051@06 ISP051@ SUBJECT TO CHANGE WITHOUT PRIOR NOTICE1122334455667788 AABBCCDDP arts ListDESCRIPTIONPART NUMBERQTYITEMCOMPR & MTG SYS, INFINITY 45/60/150 SCI8G20035311 ELEC SYS, INFINITY 45-60-150 SCI8G20035512 OIL/AIR/HYD CLNG SYS, INFINITY SCI8G20035613 CANOPY SYS, INFINITY 45-60-150 SCI8G20035414 OPT, INFINITY SHIPPING MATERIALS6128515 KIT.

2 HOSE INFINITY8009916 SHEET20054-0011 1 OFREV22 INFINITY 45-60 SCI8 GBOSS INDUSTRIES1761 GENESIS PORTE, IN 46350N/APATHMATERIALG:\Engineering Documents\Inventor Files\20k\ NORSCALESIZEUNMACHINED SURFACESFRACTIONAL ` 1/16 DECIMAL ` .03 ANGULAR ` 1 DO NOT SCALETOLERANCESUNLESS NOTED MACHINED SURFACES NOMINAL TO ` . TO ` . TO `. & OVER `.025 THIS DRAWING AND ALL ITS CONTENTS ARE PROPERTY OF BOSS INDUSTRIES, INC. AND MUST NOT BE COPIED OR MADE PUBLIC. IT IS LOANED AND IS SUBJECT TO RETURN UPON DEMAND.

3 THEINFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE USED, DIRECTLY OR INDIRECTLY, IN ANY WAY DETRIMENTAL TO THE INTEREST OF BOSS INDUSTRIES, INFORMATION34 3/4 in[ mm]32 1/4 in[ mm]17 3/4 in[ mm]6 3/8 in[ mm]5 in[ mm]19 in[ mm]20 1/4 in[ mm]DIMENSIONS OF MOUNTING HOLES22 UPDATED 200356 TO REV 206/19/2014 KWB21 UPDATED 200355 TO REV 710/26/2012 ARB20 UPDATED 200354 TO REV 36/6/2012 ARB19 UPDATED 200355 TO REV 65/30/2012 ARB17 UPDATED 200353 TO REV UPDATED 200356 TO REV UPDATED 200353 TO REV MCMREVISION HISTORYREVDESCRIPTIONDATEENG*CALCULATION S PERFORMED @ 85% EFFICIENCY MECHANICAL AND 96% COMPRESSOR SAFETY PRECAUTIONSS afety is basically common sense.

4 While there are standard safety rules, each situation has its ownpeculiarities that cannot always be covered by rules. Therefore with your experience and commonsense, you are in a position to ensure your safety. Lack of attention to safety can result in:accidents, personal injury, reduction of efficiency and worst of all - Loss of Life. Watch for safetyhazards. Correct them promptly. Use the following safety precautions as a general guide to safeoperation:Do not attempt to remove any COMPRESSOR parts without first relieving the entire system not attempt to service any part while machine is not operate the COMPRESSOR at pressure(s) or speed in excess of its rating as indicated in COMPRESSOR Specifications.

5 Periodically check all safety devices for proper not play with compressed air. Pressurized air can cause serious injury to cleanliness during maintenance and when making repairs by covering parts and UNITS ARE SHIPPED WITH A DETAILED OPERATORS AND PARTSMANUAL. THIS MANUAL CONTAINS VITAL INFORMATION FOR THE SAFEUSE AND EFFICIENT OPERATION OF THIS UNIT. CAREFULLY READTHE OPERATORS MANUAL BEFORE STARTING THE UNIT. FAILURE TOADHERE TO THE INSTRUCTIONS COULD RESULT IN SERIOUS BODILYINJURY OR PROPERTY THE COMPRESSOR SUMP OIL LEVEL ONLY WHEN THE COMPRESSORIS NOT OPERATING AND SYSTEM IS COMPLETELY RELIEVED OF SERVICE VALVE TO ENSURE RELIEF OF SYSTEM AIR PRESSURE WHENPERFORMING maintenance ON COMPRESSOR AIR/OIL SYSTEM.

6 FAILURETO COMPLY WITH THIS WARNING MAY CAUSE DAMAGE TO PROPERTYAND SERIOUS BODILY HARM. 8307200 SAFETYDo not install a shut-off valve between the COMPRESSOR and COMPRESSOR oil not disconnect or bypass safety circuit not install safety devices other than authorized BOSS INDUSTRIES, INC. all openings and replace all covers and guards before operating COMPRESSOR , rags, or loose parts must not be left on the COMPRESSOR or drive not use flammable solvents for cleaning parts. This can cause the unit to ignite during combustibles out of and away from the COMPRESSOR /Inlet and any associated screw COMPRESSOR systems provide continuous volume and pressure output.

7 Therefore, the useof an air storage tank is not necessary in a Boss Industries Inc. rotary screw COMPRESSOR system. In therare event air usage is required without operating the vehicle, follow all state and federal DOTregulations regarding air storage tank owner, lessor, or operator of the COMPRESSOR are hereby notified and forewarned that anyfailure to observe these safety precautions may result in damage or INDUSTRIES, INC. expressly disclaims responsibility or liability for any injury or damagecaused by failure to observe these specified precautions or by failure to exercise that ordinarycaution and due care required when operating or handling the COMPRESSOR , even though notexpressly specified NOT USE BOSS INDUSTRIES COMPRESSOR SYSTEMS TO PROVIDEBREATHING AIR.

8 SUCH USAGE, WHETHER SUPPLIED IMMEDIATELY FROMTHE COMPRESSOR SOURCE, OR SUPPLIED TO BREATHING T ANKS FORSUBSEQUENT USE, CAN CAUSE SERIOUS BODILY INDUSTRIES, INC. DISCLAIMS ANY AND ALL LIABILITIES FOR DAMAGEFOR LOSS DUE TO PERSONAL INJURIES, INCLUDING DEATH, AND/ORPROPERTY DAMAGE INCLUDING CONSEQUENTIAL DAMAGES ARISING OUTOF ANY BOSS INDUSTRIES, INC. COMPRESSORS USED TO SUPPLY compliment of warning decals is supplied with each unit. These decals must be affixed to thecomressor package in the locations noted in this manual.

9 If for any reason a safety decal isremoved it is the owners responsibility to make sure it is replaced. 10307200 SAFETY11307200 COMPRESSOR TERMINOLOGYAIR/OIL COALESCER - Performs second stage separation of oil from compressed air feedingair tools. Sometimes referred to as the separator - Refers to the volume of compressed air being produced, expressed as cubic feet of air LUBRICANT - DEXRON III - Refers to the amount of gallons per minute of hydraulic fluid flowing through the SUMP - The first stage of oil separation from compressed air.

10 Also serves as reservoir areafor COMPRESSOR lubricant and sometimes referred to as the receiver - Refers to the operating pressure the system is set up at, expressed as pounds per VALVE - A valve located on the oil sump which opens in case of excessive referred to as the pop-off or pressure relief valve. 12307200 DESCRIPTION OF COMPONENTSCOMPRESSOR ASSEMBLYThe BOSS INDUSTRIES hydraulic drive COMPRESSOR assembly is a positive displacement, oilflooded, rotary screw type unit employing one stage of compression to achieve the desiredpressure.