BR100003EN Specifier's Guide - Cooper Industries

1 Eaton's Cooper Power series productsSpecifier's GuideCOOPER POWERSERIESS pecifier's GuideLine installation and protective equipment master catalog 5 kV - 35 kV electrical distribution systemsDistribution Overcurrent Protection (OCP) CEU-Accredited WorkshopCOOPER POWERSERIESE ducation and Training OCP CEU-Accredited WorkshopCurriculumThis three-day curriculum focuses on overall system coordination rules and daily procedures. Highlights include: Fuse-to-fuse expulsion and current limiting coordination Transformer protection Protection with sectionalizers Recloser and source-side coordination Recloser and load-side coordination Electronically and hydraulically controlled recloser coordination Overcurrent relay coordination with fuses and reclosersInstructorsAll instructors are degreed electrical and power engineers with extensive practical knowledge and industry experience in the application of overcurrent CEUs (US and Canada)

2 , 21 PDHsDeveloped for engineers involved with the design and/or operation of overcurrent protection for utilities or industrial applications, the Eaton OCP Workshop provides a hands-on learning experience in applying overcurrent protection register and view upcoming dates and locations visit us on the web BR100003 ENTable of ContentsPageStandard Interfaces For separable Connectors and Components4 Certified Tests and Performance5 Conductor Sizing6 AEIC Insulation Diameter Chart8 ICEA Insulation Diameter Chart9200 A Loadbreak Connectors 10200 A Deadbreak Connectors 12200 A Stacking Dimensions 16 Cleer 600 A Loadbreak Connectors 18600/900 A Deadbreak Connectors22600/900 A Components and Replacement Parts 24600/900 A Connector Systems 26600 A Stacking Dimensions 28 Junction Bars/Cable Transition and Oil Stop Modules30 Splices 36 Underground Surge Arresters 38 Tools & Maintenance 40 Bushings 44 Fusing 46 MagneX Single-Phase Interrupter48 MagneX Three-Phase Interrupter50 Faulted Circuit Indicators 52 Sectionalizing Cabinets 56

3 Part Number Index 62 Energizing a World that Demands More 64 Product Application Overhead and Underground Distribution Systems663 Table of contentsThe following diagram specifies the IEEE Std 386 -2006 standard interfaces supplied by Eaton for various applications to ensure interchangeability of any mating Interfaces for separable Connectors and A Loadbreak kV 200 A Loadbreak kV 200 A Loadbreak Interface 1A kV (Large Interface) kV200 A Deadbreak kV 200 A Bushing Well kV and kV 200 A Loadbreak 15 kV Connector200 A 15 kV Bushing Well Insert200 A Bushing Well 15/25 kVTransformer or Switching Apparatus200 A 25 kV Bushing Well Insert200 A Loadbreak 25 kV Connector200 A Loadbreak 35 kV Connector200 A Deadbreak Connector 15 kV and 25 kV600 A Deadbreak Connector 15 kV and 25 kV ( T- Op II Shown)600 A Deadbreak Connector 35 kV ( T- Op II Shown)600 A Deadbreak Bushing 35 kV600 A Deadbreak Bushing 15/25 kV200 A Three-phase Integral 35 kV Loadbreak Bushing Interface Description Per IEEE Std 386 2006 kV and kVT-Op kV kVT-Op kVStandard Interfaces for separable Connectors and Components4 specifier s Guide : Components Master CatalogStandard interfaces for separable connectors and componentsCertified Tests and PerformanceEaton's Cooper power series Connectors, Splices, Underground Surge Arresters, Tools, Bushings, Fusing, Faulted Circuit Indicators and Sectionalizing Equipment have been designed and tested per applicable portions of Institute of Electrical and Electronics Engineers, Inc.

4 (IEEE ), American National Standards Institute (ANSI ), National Electrical Manufacturers Association (NEMA) and other industry standards including:n IEEE Std 386 -2006 standard for separable Connectors n IEEE Std 404 standard for Cable Joints and Splicesn IEEE Std standard for Metal Oxide Surge Arrestersn IEEE Std standard for Current-Limiting Fusesn IEEE Std 592 standard for Exposed Semi-conducting Shieldsn ANSI Standard for Copper and Aluminum Conductor Connectorsn AEIC CS5, CS6 and CS8 Standards for XLp and EpR Insulated Cablesn ICEA S-94-649 Standard for XLp and EpR Insulated CablesEaton rates its Cooper power series separable Connectors for 15 kV, 25 kV and 35 kV systems in accordance with the following Ratings15 kV25 kV35 kVStandard Voltage Class152535 Maximum Rating Rating 60 Hz 1 Minute Withstand344050DC 15 Minute Withstand5378103 BIL and Full Wave Crest95125150 Minimum Corona Voltage Level111926 Current Ratings15 kV25 kV35 kVContinuous200 A rms200 A rms200 A rmsSwitching10 make/break operations at 200 A rms at kV10 make/break operations at 200 A rms at kV10 make/break operations at 200 A rms at kVFault Closure10,000 A rms sym.

5 At kV for after 10 switching operations10,000 A rms sym. at kV for after 10 switching operations10,000 A rms sym. at kV for after 10 switching operationsShort Time10,000 A rms sym. for 3,500 A rms sym. for ,000 A rms sym. for ,500 A rms sym. for ,000 A rms sym. for 3,500 A rms sym. for A Loadbreak Connector Ratings in Accordance with IEEE Std 386 standardVoltage Ratings and CharacteristicsDescriptionVoltageStandar d Voltage Class (kV)152535 Maximum Rating phase-to-Ground (kV rms) 60 Hz 1 Minute Withstand (kV rms)355269DC 15 Minute Withstand (kV)70100125 BIL and Full Wave Crest (kV peak)110150200 Minimum Corona Voltage Level (kV)132231 Splice Voltage Ratings in Accordance with IEEE Std 404 standardSplice Current Ratings in Accordance with IEEE Std 404 standardCurrent Ratings and CharacteristicsDescriptionAmperesContinu ousEqual to the current rating of the cable per IEEE Std 404 standardShort TimeEqual to the current rating of the cable per IEEE Std 404 standardVoltage Ratings15 kV25 kV35 kVStandard Voltage Class252535 Maximum Rating 60 Hz 1 Minute Withstand404050DC 15 Minute Withstand7878103 BIL and Full Wave Crest125125150 Minimum Corona Voltage Level191926 Current Ratings15 kV25 kV35 kV600 A Interface**Continuous600 A rms600 A rms600 A rms24 HourOverload1,000 A rms1,000 A rm1,000 A rmsShort Time25,000 A rms sym.

6 For s10,000 A rms sym. for s25,000 A rms sym. for s10,000 A rms sym. for s25,000 A rms sym. for s10,000 A rms sym. for s200 A Interface On Loadbreak Reducing Tap Plug (LRTP)*Continuous200 A rms200 A rms200 A rmsSwitching10 make/break operations at 200 A rms at kV10 make/break operations at 200 A rms at kV10 make/break operations at 200 A rms at kVFault Closure10,000 A rms sym. at kV for after 10 switching operations10,000 A rms sym. at kV for after 10 switching operations10,000 A rms sym. at kV for after 10 switching operationsShort Time10,000 A rms sym. for s3,500 A rms sym. for ,000 A rms sym. for s3,500 A rms sym. for ,000 A rms sym. for s3,500 A rms sym. for A Deadbreak Connector Ratings in Accordance with IEEE Std. 386 standardNotes: * System design and protection must recognize the ratings of 200 A interface.** Optional 900 A rating is available.

7 Refer to 600/900 A Deadbreak Connector section for more Tests and PerformanceCertified tests and performancePart Number Selection Process for Cable Sensitive ProductsEaton designs its Cooper power series 200 A and 600 A connector products for applications on XLpE, EpR or other solid dielectric insulated underground electrical cables. In order to maintain a reliable termination, the cable accessories must be sized correctly with the cable conductor size and cable insulation cable conductor size is used to determine the compression connector used. proper sizing is important to ensure reliable current transfer from the underground cable conductor to the elbow connector. Conductor diameters are dependent on the conductor size in AWG or kcmil, and conductor type (stranded, compressed, compact or solid).The cable insulation diameter (the diameter over the insulation) is critical because it is important to maintain a tightly sealed fit between the cable insulation and the elbow housing at the cable entrance.

8 As the insulation thickness changes, so must the range of the cable accessory. Cable insulation diameter can be determined from the cable manufacturer's specification, or by referring to pages 8 (for cable made to the AEIC Standard including the inch tolerance) or 9 (for cable made to the ICEA Standard) for minimum and maximum : PROPER ELBOW PART NUMBER SELECTIONS elect an Eaton's Cooper power series 15 kV 200 A Loadbreak Elbow with optional integral jacket seal and test point for an AEIC standard tape-shielded 15 kV cable with 133% insulation and 1/0 compact stranded conductor with an outer jacket diameter of ".Step 1 Base Part Number SelectionSelect base part number of LEJ215 from page 11 for 15 kV voltage class. Note that on page 11 reference is also made to tables CR1 and 2 Determine Insulation Outside Diameter RangeSince cable is made to AEIC Standards, refer to page 8. 133% 15 kV cable corresponds to 220 mil insulation wall thickness.

9 The AEIC table gives a range of " to " for 1/0 compact 220 mil 3 Elbow Cable Range SelectionRefer to CR1 Table on page 13 and select a cable range code of "AB" with a range of " to " to cover " to ".Step 4 Elbow Connector SelectionRefer to CC1 Table on page 13 and select a conductor code of "05" which applies to the specified 1/0 compact 5 Optional Test Point SelectionIn accordance with Note 1 on page 11, for an elbow with test point, add a "T" after the cable range and conductor 6 Optional Ground StrapTape-shielded cable requires a ground strap and bleeder wire to terminate. Add "GS" after test point 7 OrderingTherefore, order part numberLEJ215AB05 TGSCABLE RANGE CODE (CR1)LEJ215 ABCONDUCTOR CODE (CC1)LEJ215AB05 LEJ215 TAB05LE215 TGSC onductor Sizing6 specifier s Guide : Components Master CatalogConductor sizingConductorSizeAWG or kcmilNo. of Strands and their Dia.

10 (in.)Cross-sectional AreaStrandedConductors(inches)Compressed Conductors(inches)CompactConductors(inch es)SolidConductors(inches)SquareInchesmm 2 Conversion147 x x x x x x x x x x x x x x x x x x x x x Conductor ReferenceOUTER JACKETMETAL NEUTRAL OR SHIELDINSULATIONSHIELDDIAMETER OVER INSULATION (CR)CONDUCTORCONDUCTORSHIELDINSULATIONI llustration showing typical construction of medium voltage underground insulationCABLE INSULATION DIAMETERINSULATION WALL THICKNESST ypes of Stranded ConductorCONCENTRICSTRANDEDCOMpRESSED STRANDEDCOMpACTSTRANDEDCR7BR100003EN175 mil is 100% insulated cable at 15 mil is 133% insulated cable at 15 mil is 100% insulated cable at 25 mil is 133% insulated cable at 25 mil is 100% insulated cable at 35 AWG or kcmilWall Thickness* (Inches)Voltage Class (inches) (inches) (inches) (inches) (inches) (inches) (inches)