BS IV BS IV - 52.172.154.92

1 Spare Parts CatalogueBajaj Auto LimitedAkurdi Pune 411 035 IndiaTel+91 20 27472851 Fax+91 20 L65993PN2007 PLC130076 BS IVBS IVAll information contained in this manual is based on the latest product information at the time of publication. bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized bajaj Dealer for the latest information on product improvements incorporated after this manual was NO.

2 : 71112164 REV. 27 SEP 20 NoticeCopy rights : All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, Or transmitted in any form or by any means, electronic mechanical photocopying, recording or otherwise, without the prior written permission of bajaj Auto IV We have pleasure in presenting the Spare Parts catalogue for CT 100 & CT 100B (BS IV & AHO) Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine bajaj Spares are a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice.

3 Consequently, the description in this Spare Parts catalogue cannot therefore be final and binding on modifications / alterations which are carried out after the issue of this catalogue , will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : bajaj Auto LimitedService DepartmentAkurdi, Pune 411 035 IndiaForeword1. How to Read the catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present.

4 Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue ) will give you the figure and page number of the part you wish to How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets Part Number System : We have used 8 digit system for part numbers.

5 The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts Abbreviations : The following abbreviations are used in this catalogue . Assly Assembly V Volts Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front RR Rear Std. Standard L Length A/t. Alternate Right hand Left hand Hex. Hexagonal AR As requiredInstructionsBS IVBS IV 01 MAR 15 DU101220 Engine Assembly 1 1 18 C Changed from Du101252 YDU10001 Silencer Without Shield 1 1 36 A 02 JUN 15 DZ101047 Clutch Cover 1 1 26 C Changed to 52DU0197 52DU0156 Generator Cover 1 1 28 A DU161120 Frame Assembly 1 1 44 C Changed from Du161125 31111056 Excitor Coil Assly 1 17 38 A 03 SEP 15 Dz101001 Chain Cover (Engine) 1 9 28 C Changed from 52DM0086 DU191031 Lever Assly.

6 Grip RH 1 24 68 D DU191033 Lever Assly. grip LH1 1 25 68 D04 JAN 16 New Variant CT 100B Parts added in SPC05 APR 16 Head Lamp Mounting bracket added for round head lamp06 MAY 16 YDM07001 Silencer W/o Shields 1 1A 36 A Service Bulletin 2016_1307 SEP 16 DU201039 RR LH Blinker 1 6 86 D DU201040 RR RH Blinker 1 7 86 D DU181101 Tube Outer LH 1 2 70 A Service Bulletin 2016_08 DU181102 Tube Outer RH 1 3 70 A DU181099 LEG ASSY LH 1 23 70 A DU181100 LEG ASSY RH 1 24 70 A 08 NOV 16 52DM0335 Front Fender 1 2 100 D Deleted 52DU0289 Front Fender Blue 1 2 100 A 52DU0290 Front Fender Fl Red 1 2 100 A 52DU0289 Front Fender Red 1 2 100 A 52DU0550 Front Fender El Blue 1 2 100 A09 DEC 16 BS IV Parts Added A 10 FEB 17 Petrol Tank Cap Made non serviceable & included in Lock set11 APR 17 Alternate

7 Part Number updated A 12 JUN 17 Consumable Plate Added A Consumable Plate Added 13 JUN 17 Alternate part updated C Alternate part number updatedRevision No. & Change DetailsRevision No. & Change DetailsREV. NO., MM NUMBERSHORT DESCRIPTIONR eason for : Add D: DeleteC: ChangeREV. NO., MM NUMBERSHORT DESCRIPTIONR eason for : Add D: DeleteC: ChangeBS IVBS IV 14 JUL 17 CT 100ES ADDITION A CT 100 Electric Start 15 SEP 17 PF 6214 11 Starter Gear 1 2 40 A Alternate 52 JV01 43 Magneto Cover 1 1 62 A Silver Colour PF 5412 37 Magneto Cover 1 1 62 D Deleted 16 NOV 17 PF 6214 11 Starter Gear 1 2 80 A Refer Bulletin 2017-51 17 JAN 18 YDM11001 HOUSING HEADLIGHT-RINDER 1 3 136 A YDM11005 HOUSING HEADLIGHT-LUMAX 1 3 136 A 18 MAR 18 36DU4103 Kit number added 1 10 146 A Addition in Grab handle plate 36DU4104 Kit number added 1 10A 146 A Addition in Grab handle plate 19 MAY 18 JB541224 Gasket Magneto Cover 1 6 62 C 20 AUG 18 36DF2004 Fork oil seal kit 1 7 118 C Change from Pf121073 36JZ0209 Fork oil seal kit 1 7 118 C Change from Du181108 36DM0006 Kit air fil ele.

8 & cvr. O ring 1 4 72 C Change from 31121029 36DU4109 Kit air fil ele. & cvr. O ring 1 4 74 C Change from 31121029 21 APR. 19 CBS Parts added A CT 100ES CBS Model Introduced 22 JUN 19 Fork outer tube part added 23 OCT 19 JZ401077 Reflex Reflector 1 30 130 A YDU22003 Adjuster nut-Long 2 32 122 A YDU22004 Rod end 2 31 122 A YDU22005 Grommet 1 30 122 A YDU22006 Spring 1 29 122 A 24 NOV 19 PF581296 Float 1 25 NOV 19 31151060 Shoe Brake 1 C For 110 Dia Drum 26 JAN 20 Jz131042 Wheel Rim Front 1 C 27 AUG 20 36PF0183 Starter plunger kit A Plate 1 Cover Cylinder Head - CT 100ES 2 2 Cylinder Head 4 3 Cylinder Head - CT 100ES 6 4 SAI System 8 5 SAI System - CT 100ES 10 6 Valve 12 7 Valve - CT 100ES 14 8 Camshaft / Tensioner 16 9 Camshaft / Tensioner - CT 100ES 18 10 Cylinder and Piston 20 11 Cylinder and Piston - CT 100ES 22 12 Crankshaft 24 13 Crankshaft - CT 100ES 26 14

9 Transmission 28 15 Transmission - CT 100ES 30 16 Change Drum / Shift Fork 32 17 Change Drum / Shift Fork - CT 100ES 34 18 Gear Change Mechanism 36 19 Gear Change Mechanism - CT 100ES 38 20 Engine Assly / Crankcase RH 40 21 Engine Assly / Crankcase RH - CT 100ES 42 22 Crankcase LH 44 23 Crankcase LH - CT 100ES 46 24 Oil Pump 48 25 Oil Pump - CT 100ES 50 26 Kick Starter Mechanism 52 27 Kick Starter Mechanism - CT 100ES 54 28 Cover Clutch 56 29 Cover Clutch - CT 100ES 58 30 Cover Magneto 60 31 Cover Magneto - CT 100ES 62 32 Clutch Assly 64 33 Clutch Assly - CT 100ES 66 34 Carburettor Assembly 68 35 Carburettor Assembly - CT 100ES 70 36 Carburettor Assembly - UCAL Make for CT 100ES CBS 72 37 Air Cleaner Complete 74 38 Air Cleaner Complete - CT 100ES 76 39 EVAP Mechanism 78 40 Silencer Assly 80 41 Starter Assembly - CT 100ES 82 42 Magneto, & Coil 84 43 Magneto, & Coil - CT 100ES 86 44 Seat Assly & Mounting 88 45 Engine Mountings 90 46 Frame and Frame Fitting 92 47 Swing Arm / Rear Shock Absorber 94 48 Foot Rest - Rider / Pillion 96 - 98 49 Mudguard - Front & Rear 100 50 Stand Assembly 102 51 Tyre / Tube / Rim (Alloy Wheels) 104 52 Tyre / Tube / Rim (Spoke Wheels) 106 53 Front Hub (Alloy Wheels) 108 54 Front Hub (Alloy Wheels) For CT 100ES CBS Model 110 55 Front Hub (Spoke Wheels) 112 56 Rear Hub (Alloy Wheels) 114 57 Rear Hub (Alloy Wheels) For CT 100ES CBS Model 116 58 Rear Hub (Spoke Wheels)

10 118 59 Rear Brake Pedal 120 60 CBS - Combined Braking System 122 61 Handle Bar Assly 124 - 126 62 Front Fork 128 - 130 63 Petrol Tank Cap & Gauge Fuel 132 64 Fittings - Petrol Tank, Side Cover & Cover Seat 134 65 Meter Assembly 136 66 Meter Assembly - CT 100ES 138 67 Control Cables 140 68 Chain Case 142 69 Head Lamp & Fairing 144 70 Round Head Lamp 146 71 Indicator Light Assly 148 72 Tail Lamp Assly / Number Plate 150 73 Electrical Equipments 152 74 Tool Kit 154 75 Accessories / Grab Handle 156 76 Painted Parts & Decals (CT 100) 158 - 160 77 Painted Parts & Decals (CT 100B) 162 78 Painted Parts & Decals (CT 100ES) 164 - 166 79 Consumable Parts 168 - 170 Kits List 171 - 178 Part Index 179BS IVBS IVPLATE NO. : 1 COVER CYLINDER HEAD - CT 100 ESPAGE IndexPictorial IndexPLATE NO.