Transcription of C 2000
1 C 20009929en 1 Operation Manual2011 Please read and observe the informationgiven in this Operation manual . This willenable you to avoid accidents, preserve themanufacturer s warranty and maintain theengine in peak operating condition. This engine has been built exclusively forthe application specified in the scope ofsupply, as described by the equipment manu-facturer and is to be used only for theintended purpose. Any use exceeding thatscope is considered to be contrary to theintended purpose. The manufacturer willnot assume responsibility for any damageresulting therefrom. The risks involved areto be borne solely by the user. Use in accordance with the intended pur-pose also implies compliance with the con-ditions laid down by the manufacturer foroperation, maintenance and servicing. Theengine should only be operated by person-nel trained in its use and the hazards in-volved.
2 The relevant accident prevention guidelinesand other generally accepted safety andindustrial hygiene regulations must be ob-served. When the engine is running, there is a risk ofinjury through:- turning/hot components- engines with positive ignition- ignition systems (high electrical voltage) You must avoid contact at all times! Unauthorized engine modifications will in-validate any liability claims against the manu-facturer for resultant of the injection and regulatingsystem may also influence the performanceof the engine, and its emissions. Adherenceto legislation on pollution cannot be guaran-teed under such conditions. Do not change, convert or adjust the coolingair intake area to the manufacturer shall not be held respon-sible for any damage which results fromsuch work. When carrying out maintenance/repair op-erations on the engine, the use of DEUTZ original parts is prescribed.
3 These are spe-cially designed for your engine and guaran-tee perfect results in the expiry of thewarranty! Maintenance and cleaning of the engineshould only be carried out when the engineis switched off and has cooled must ensure that the electrical systemshave been switched off and the ignition keyhas been prevention guidelines concerningelectrical systems ( VDE-0100/-0101/-0104/-0105 Electrical protective measuresagainst dangerous touch voltage) are to cleaning with fluids, all electrical com-ponents are to be covered guidelines / Accident , 14:232C 20009929en 3 Operation manual20110297 9929 enEngine SerialNumber:Please enter the engine serial number here. Thisnumber should be quoted when inquiring aboutCustomer Service, Repairs or Spare Parts (seeSection ).Technical modifications required to improve ourengines are reserved with regard to specificationdata and other technical information contained inthis Operation manual .
4 No parts of this manual maybe reproduced in any form or by any means withoutour written approval. 49929enForewordDear Customer,Liquid-cooled Deutz engines are designed for alarge number of applications. Consequently, a widerange of variants is offered to meet the requirementsof specific engine is appropriately equipped for theinstallation concerned, which means that not all ofthe components described in this Operation Manu-al are necessarily fitted to your have endeavoured to highlight any differencesso that you will be able to locate the operating andmaintenance instructions relevant to your enginequickly and read this manual before starting your engine,and always observe the operating and are available to help with any additional inquiriesSincerely,DEUTZ AG of the Rating Serial Delivery Side:Example FL Side:Example FL Side:Example BF4L Side:Example BF4L Side:Example FM Side:Example FM Side:Example BFM Side.
5 Example BFM Oil Circuit System Engine Maintenance Oil Ambient Temperature, High Maintenance Work and Change Oil Level, Change Engine Oil Oil Filter (Cup) Fuel Clean/Replace Fuel Filter (Cup) Stainer of Fuel Fuel Leakage Air Cyclone-Type Type Air Alternator Alternator Valve Clearance, adjust if Valve Clearance Adjustment Current CleaningC 20009929en , Causes and Engine Specifications and Wrench ServiceC 20009929en 77 Gerade7 Gerade1 DEUTZ Diesel Enginesare the product of many years of research anddevelopment. The resulting know-how, coupledwith stringent quality standards, guarantee theirlong service life, high reliability and low goes without saying that DEUTZ Diesel Enginesmeet the highest standards for contact one of our authorized servicerepresentatives in the event of breakdowns or forspare parts inquiries.
6 Our trained specialists willcarry out repairs quickly and professionally, usingonly genuine spare parts from DEUTZ AG are always producedin accordance with state-of-the-art turn to the end of this manual for furtherservice !Care and MaintenanceSound care and maintenance practices will ensurethat the engine continues to meet the requirementsplaced on it. Recommended service intervals mustbe observed and service and maintenance workcarried out care should be taken under abnormallydemanding operating original parts are symbol is used for all safetywarnings. Please follow themcarefully. The attention of operatingpersonnel should be drawn to thesesafety instructions. General safetyand accident prevention regulations laid down bylaw must also be of Running EngineShut the engine down before carrying out mainte-nance or repair work.
7 Ensure that the engine cannotbe accidentally started. Risk of the work is complete, be sure to refit anypanels and guards that may have been fill the fuel tank while the engine is industrial safety regulations when runningthe engine in an enclosed space or 65 WarningDiesel engine exhaust and some of its consti-tuents are known to the State of California tocause cancer, birth defects, and other repro-ductive , 15:45 Uhr7 8 , 15:45 Uhr82C 20019929en 9 Engine Engine Lube Oil Circuit Fuel System Schematic2C 20019929en 10C 31 864 0 26 332 2AB 31 865 0 Engine Rating PlateThe model A, the engine serial number B and theperformance data are stamped on the rating model and engine serial number must be givenwhen ordering Position of the Rating PlateThe rating plate C is attached to the valve Engine Serial NumberThe engine serial number B is stamped on thecrankcase D as well as the rating 20019929en 11!
8 1234 26 431 0 26 387 ModelEngine Cylinder NumberingCylinders are numbered consecutively, beginningat the Fuel Delivery LockThe manufacturer shall not be held liable for dam-ages resulting from adjustments made to the regu-lator by the lock screws are protected in order to preventthis:1. with locking paint on model:with torque balancer2. with plastic protective cap on model:without torque to the regulator are tobe carried out only by authorisedDEUTZ SERVICE specialists2C 20019929en 12 31 873 1123457616152120191817981214131110 Engine Engine Operation SideFL 2011 1 Oil filler neck (valve-gear housing cover) 2 Charge-air line / air-intake line 3 Fan with integrated generator 4 Narrow V-belt 5 Tractive electromagnet 6 Wheel-house cover 7 V-belt pulley on crankshaft 8 Oil pan 9 Shut-off lever10 Speed control lever11 Oil dipstick12 Oil drain plug13 Crankcase14 Oil fill point (on side of crankcase)
9 15 Fuel pump16 Easy-change fuel filter17 Connecting facility for oil heater18 Lube oil replacement filter19 Removable coolant intake hood20 Injection pumps21 Oil cooler2C 20019929en 13 31 874 1 Engine IllustrationEngine Exhaust SideFL 201122 Date plate23 Optional attachment of an SAE housing24 Flywheel with ring gear25 Starter26 Front cover27 Crankcase28 Exhaust manifold29 Air intake pipe22242329282726262C 20019929en 14 31869 1347615142019181716211298101112135 Engine Engine Operation SideExample: BF4L 2011 1 Oil filler neck (valve-gear housing cover) 2 Charge-air line / air-intake line 3 Fan with integrated generator 4 Narrow V-belt 5 Tractive electromagnet 6 Wheel-house cover 7 V-belt pulley on crankshaft 8 Oil pan 9 Shut-off lever10 Speed control lever11 Oil dipstick12 Crankcase13 Oil fill point (on side of crankcase)14 Fuel pump15 Easy-change fuel filter16 Connecting facility for oil heater17 Charge-pressure-dependent full-load stop(CPD)18 Lube oil replacement filter19 Removable coolant intake hood20 Injection pumps21 Oil cooler2C 20019929en 15 31 868 Engine IllustrationEngine Exhaust SideExample.
10 BF4L 201122 Cylinder head23 Exhaust manifold line24 Flywheel with ring gear25 Starter26 Crankcase27 Lube oil feed line to turbocharger28 Lube oil return line from turbocharger29 Induction pipe30 Turbocharger (TC)31 Intake manifold32 Charge-air line2C 20019929en 16 31 875 0 Engine Engine Operation SideFM 2011 1 Oil filler neck (valve-gear housing cover) 2 Charge-air line / air-intake line 3 Alternator 4 Narrow V-belt 5 Tractive electromagnet 6 Timing belt cover 7V-belt pulley on crankshaft 8 Oil pan 9 Shut-off lever10 Speed control lever11 Oil dipstick12 Oil drain plug13 Oil fill point (on side of crankcase)12 Crankcase14 Fuel pump15 Easy-change fuel filter16 Connecting facility for oil heater17 Lube oil replacement filter18 Injection pump(s)19 Oil cooler connection20 Fuel leakage line21 Injection valve(s)12345761615212019181798141312111 02C 20019929en 17 31876 Engine IllustrationEngine Exhaust SideFM 20112223242827262522 Cylinder head23 Exhaust manifold24 Flywheel with ring gear25 Starter26 Starter guard (optional)27 Crankcase28 Air intake pipe2C 20019929en 18 31 861 0124312111817161514137651098 Engine Engine Operation SideBFM 2011 1 Air-intake pipe 2 Fan wheel 3V-belt pulley on crankshaft 4 Narrow V-belt 5 Tractive electromagnet 6 Timing belt cover 7 Shut-off lever 8 Speed control lever 9 Oil fill point (on side of crankcase)10 Oil dipstick11 Fuel pump12 Easy-change fuel filter13 Connecting facility for oil heater14 Lube oil replacement filter15 Injection pump(s)16 Oil cooler connection17 Injection valve(s)
