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C-CHARGER INSTALLATION INSTRUCTIONS & MARINE …

LT-5000SP-1 Issue 1 Print 6 Charles Industries, Ltd. All rights reserved. Printed in the United States of INSTRUCTIONS &OWNER S MANUAL5000 SP SeriesMARINE ELECTRONIC BATTERY CHARGERLT-5000SP-1 Issue 1 Print 62 Charles Industries, Ltd. All rights reserved. Printed in the United States of THE SP SERIES C-CHARGER 3.. Manual Purpose4.. IMPORTANT SAFETY INSTRUCTIONS4.. Environmental Precaution4.. Application Precaution4.. Damaged Unit Precaution4.. Disassembly Precaution4.. Maintenance/Cleaning Precaution4.. Personal Safety Precautions5.. Preparing to Charge Precautions5.. Connecting to the Battery Outside the Boat Precautions6.. Grounding Precautions6.. INSTALLING THE SP SERIES C-CHARGER 6.. Verifying Proper Battery/ charger Type6.. Choosing Mounting Location7.. Choosing Mounting Hardware7.. Mounting the SP Series C-CHARGER 7.. Mounting the Splash Guard7.. Choosing Electrical Wiring Hardware7.. Choosing Wire Gauge7.. Making AC Connections on Terminal Block 1 (TB1)9.

C-CHARGER INSTALLATION INSTRUCTIONS & OWNER’S MANUAL 5000 SP Series MARINE ELECTRONIC BATTERY CHARGER. ... The various models available in the 5000 series C-Charger product offering are listed in Table 1. Table 1. SP Series C-Charger Specifications ... Marine Products may result in risk of fire, electrical shock or personal injury.

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Transcription of C-CHARGER INSTALLATION INSTRUCTIONS & MARINE …

1 LT-5000SP-1 Issue 1 Print 6 Charles Industries, Ltd. All rights reserved. Printed in the United States of INSTRUCTIONS &OWNER S MANUAL5000 SP SeriesMARINE ELECTRONIC BATTERY CHARGERLT-5000SP-1 Issue 1 Print 62 Charles Industries, Ltd. All rights reserved. Printed in the United States of THE SP SERIES C-CHARGER 3.. Manual Purpose4.. IMPORTANT SAFETY INSTRUCTIONS4.. Environmental Precaution4.. Application Precaution4.. Damaged Unit Precaution4.. Disassembly Precaution4.. Maintenance/Cleaning Precaution4.. Personal Safety Precautions5.. Preparing to Charge Precautions5.. Connecting to the Battery Outside the Boat Precautions6.. Grounding Precautions6.. INSTALLING THE SP SERIES C-CHARGER 6.. Verifying Proper Battery/ charger Type6.. Choosing Mounting Location7.. Choosing Mounting Hardware7.. Mounting the SP Series C-CHARGER 7.. Mounting the Splash Guard7.. Choosing Electrical Wiring Hardware7.. Choosing Wire Gauge7.. Making AC Connections on Terminal Block 1 (TB1)9.

2 Making DC Connections9.. Installing External Fuse (not supplied)11.. Closing the Cover11.. Applying Power11.. OPERATING THE SP SERIES C-CHARGER 12.. Proper Operation12.. Changing Internal Fuses12.. MAINTAINING THE SP SERIES C-CHARGER 12.. TROUBLESHOOTING THE SP SERIES C-CHARGER 12.. WARRANTY & CUSTOMER SERVICE13.. Warranty13.. Service Center and Repair Correspondence13.. SPECIFICATIONS14.. LT-5000SP-1 Issue 1 Print 63 Charles Industries, Ltd. All rights reserved. Printed in the United States of THE SP SERIES C-CHARGER Thank you for purchasing the SP SERIES C-CHARGER . Your SP series C-CHARGER represents the latest inelectronic, pulse-modulated switching chargers. The SP series C-Chargers incorporate Charles Industries newbattery selector switch, that allows the use of currently available battery types (lead acid, gel cell and AGM). It isdesigned for hard-wired, on-board applications only. The SP series C-CHARGER converts AC shore power to DCcharging current to maintain a selected battery type.

3 The SP Series models charge up to three battery banks si-multaneously. All of the SP series C-CHARGER units operate under a wide range of input voltages yet maintain aconstant output, avoiding any danger of overcharging MARINE batteries. When necessary, the SP Series units areequipped with a cooling fan and an internal temperature compensation circuit that automatically adjusts to tem-perature variations, extending the life of the batteries. An external temperature compensation circuit is an avail-able option (sold separately) on some various models available in the 5000 series C-CHARGER product offering are listed in table 1. SP Series C-CHARGER SpecificationsModel NumberAC InputVoltageRangeAC In putAmpsDCOutputVoltageDCOutputAmpsCEList edDIMENSIONS (L X W X H)ApproxWeight(Lbs)Internal Replacement FuseSizeConnectionReferenceACDC12 Volt Units93-12105SP-A100-135V412V108 1/8 x 9 5/8 x 3 3 *30A/32V**Figure 293-12155SP-A100-135V412V158 1/8 x 9 5/8 x 3 3 *30A/32V**Figure 293-12205SP-A100-135V512V208 1/8 x 9 5/8 x 3 3 *30A/232V**Figure 293-12305SP-A100-135V712V3010 1/2 x 9 5/8 3 3 *40A/32V**Figure 393-12405SP-A100-135V912V4013 1/4 x 9 5/8 3 3/4912A/250V*(2)30A/32V**Figure 39L-12405E-A100-135V912V4013 1/4 x 9 5/8 3 3/4912A/250V*(2)30A/32V**Figure 39L-12405EI-A100-135V912V4013 1/4 x 9 5/8 3 3/4912A/250V*(2)30A/32V**Figure 393-12505SP-A100-135V1112V5015 1/4 x 9 5/8 3 3 *(2)40A/32V**Figure 39L-12505E-A100-135V1112V5015 1/4 x 9 5/8 3 3/41115A/250V*(2)40A/32V**Figure 393-12605SP-A100-135V1312V6015 1/4 x 9 5/8 3 3 *(2)

4 40A/32V**Figure 39L-12605E-A100-135V1312V6015 1/4 x 9 5/8 3 3/41115A/250V*(2)40A/32V**Figure 393-12805SP-A100-135V2012V8021 1/2 x 9 5/8 3 7 *100A/32V**Figure 49L-12805E-A100-135V2012V8021 1/2 x 9 5/8 3 7 *100A/32V**Figure 493-121005SP-A100-135V2012V10021 1/2 x 9 5/8 3 7 *100A/32V**Figure 49C-12205 SPI-A200-260V312V20Ye s8 1/2 x 9 5/8 3 3 *30A/32V**Figure 29C-12305 SPI-A200-260V412V30Ye s10 1/2 x 9 5/8 3 3 *40A/32V**Figure 39C-12405 SPI-A200-260V512V40Ye s13 1/4 x 9 5/8 3 3 *(2)30A/32V**Figure 39C-12505 SPI-A200-260V612V50Ye s15 1/4 x 9 5/8 3 3/41115A/250V*(2)40A/32V**Figure 39L-12505EI-A200-260V612V50Ye s15 1/4 x 9 5/8 3 3/41115A/250V*(2)40A32V**Figure 39C-12605 SPI-A200-260V712V60Ye s15 1/4 x 9 5/8 3 3/41115A/250V*(2)40A/32V**Figure 39L-12605EI-A200-260V712V60Ye s15 1/4 x 9 5/8 3 3/41115A/250V*(2)40A/32V**Figure 39C-12805 SPI-A200-260V1012V80Ye s21 1/2 x 9 5/8 3 7 *100A/32V**Figure 49L-12805EI-A200-260V1012V80Ye s21 1/2 x 9 5/8 3 7 *100A/32V**Figure 49C-121005 SPI-A200-260V1012V100Ye s21 1/2 x 9 5/8 3 7 *100A/32V**Figure 424 Volt Units93-24105SP-A100-135V524V1010 1/2 x 9 5/8 3 3 *20A/32V**Figure 293-24205SP-A100-135V924V2013 1/4 x 9 5/8 3 3 *30A/32V**Figure 393-24305SP-A100-135V1324V3015 1/4 x 9 5/8 3 3/41115A/250V*40A/32V**Figure 393-24405SP-A100-135V1624V4015 1/4 x 9 5/8 3 3/41120A/250V*(2)30A/32V**Figure 3LT-5000SP-1 Issue 1 Print 64 Charles Industries, Ltd.

5 All rights reserved. Printed in the United States of NumberConnectionReferenceInternal Replacement FuseSizeApproxWeight(Lbs)DIMENSIONS (L X W X H)CEListedDCOutputAmpsDCOutputVoltageAC In putAmpsAC InputVoltageRangeModel NumberConnectionReferenceDCACA pproxWeight(Lbs)DIMENSIONS (L X W X H)CEListedDCOutputAmpsDCOutputVoltageAC In putAmpsAC InputVoltageRange24 Volt Units93-24505SP-A100-135V2024V5021 1/2 x 9 5/8 3 7 *100A/32V**Figure 493-24605SP-A100-135V2424V6021 1/2 x 9 5/8 3 7 *100A/32V**Figure 49C-24205 SPI-A200-260V524V20Ye s13 1/4 x 9 5/8 3 3 *30A/32V**Figure 39C-24305 SPI-A200-260V724V30Ye s15 1/4 x 9 5/8 3 3/41115A/250V*40A/32V**Figure s15 1/4 x 9 5/8 3 3/41120A/250V*(2)30A/32V**Figure 39C-24505 SPI-A200-260V1024V50Ye s21 1/2 x 9 5/8 3 7 *100A/32V**Figure 49C-24605 SPI-A200-260V1224V60Ye s21 1/2 x 9 5/8 3 7 *100A/32V**Figure 4* SLO-BLO fuse**Fast-Acting fuseManual PurposeWith your personal safety in mind, this manual lists important safety precautions first, then covers INSTALLATION ,operation, maintenance, troubleshooting and warranty and customer service OF EXPLOSIVE GASES!

6 WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. THEREFORE ITIS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR SP SERIES C-CHARGER YOUREAD THIS MANUAL AND FOLLOW THE INSTRUCTIONS reduce risk of battery explosion, follow these INSTRUCTIONS , those of the battery manufacturer, andthe manufacturer of any equipment you use in the vicinity of the battery. Review cautionary markingson these products and on the SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS . This manual contains important safety and operating instructionsfor the SP series C-CHARGER . Read the entire manual before usage. Also read all INSTRUCTIONS and cautions forand on the SP series C-CHARGER and PrecautionDo not expose the SP series C-CHARGER to rain, snow, or excessive PrecautionThese units are intended for hard-wired applications. Use of attachments not recommended or sold by CharlesMarine Products may result in risk of fire, electrical shock or personal Unit PrecautionDo not operate the SP series C-CHARGER if it has received a sharp blow, been dropped, or otherwise the section in this manual on Warranty & Customer PrecautionDo not disassemble the SP series C-CHARGER .

7 See the sections in this manual on Maintaining the SP Series C-CHARGER , Troubleshooting the SP Series C-CHARGER and Warranty & Customer PrecautionTo reduce risk of electrical shock, disconnect the SP series C-CHARGER from AC power and batteries before at-tempting any maintenance or 1 Print 65 Charles Industries, Ltd. All rights reserved. Printed in the United States of Safety PrecautionsAdhere to the following personal safety precautions when installing or working with any of the 5000 SP series C-Chargers:1. Someone should be within voice range or close enough to come to your aid when you work near alead acid Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or Wear complete eye protection and clothing protection. Avoid touching eyes while working near a If battery acid contacts skin or clothing, wash them immediately with soap and water. If acid entersthe eye, flood the eye with cold, running water for at least ten minutes and get medical attention Never smoke or allow a spark or flame in the vicinity of the battery or Do not drop a metal tool onto the battery.

8 It may spark or short circuit the battery or other electricalparts that can cause an Remove all personal metal items such as rings, bracelets, necklaces and watches when working neara lead acid battery. A battery can produce short circuit currents high enough to weld a ring or the liketo metal, causing a severe The SP series C-CHARGER is not intended to supply power to a low voltage electrical system otherthan in a MARINE application. Do not use the SP series C-CHARGER for charging dry cell batteries thatare commonly used with home appliances. These batteries may burst and cause personal injury andproperty charge a frozen to Charge PrecautionsCAUTIONTo reduce risk of injury, refer to Figure 1 to insure that the proper cell type is selected. DO NOTattempt to charge multiple or non-recommended cell types. Other types of batteries may burst,causing personal injury and damage. When changing batteries from one cell type to another, refer toFigure 1 to select the proper battery type on the back of the charging a battery with the SP series C-CHARGER , read the following precautions:1.

9 Make sure all accessories in the boat are If the battery must be removed from the boat, always remove the grounded terminal from the Be sure the area around the battery is well ventilated while the battery is being charged. Gas can beforcefully blown away using a piece of cardboard or other non-metallic material as a hand fan .4. Clean battery terminals. Be careful to keep corrosion from coming in contact with Add distilled water in each cell until battery acid reaches levels specified by the battery helps purge excessive gas from cells. Do not overfill. For a battery without cell caps, carefullyfollow the manufacturer s recharging Study all battery manufacturer s precautions, such as removing or not removing cell caps whilecharging and recommended rates of to the Battery Outside the Boat PrecautionThe 5000 SP series C-Chargers have been specifically designed for hard-wired MARINE use inside a boat. Theyare not designed or equipped for charging batteries on shore or outside a 1 Print 66 Charles Industries, Ltd.

10 All rights reserved. Printed in the United States of PrecautionsWhen the SP series C-CHARGER is permanently mounted inside the boat, it must have a grounding The SP series C-CHARGER should be connected to a metal, grounded, permanent wiring system. Anequipment-grounding conductor should be run with the circuit wiring and connected through the SPseries C-CHARGER housing grommets to the equipment grounding (GRN) terminal on the SP Connections to the SP series C-CHARGER should comply with all local codes and connections to the SP series C-CHARGER shall comply with the Coast Guard ElectricalRegulations (33 CFR183 subpart I).WARNINGINSTALLING THE SP SERIES C-CHARGER Verifying Proper Battery/ charger TypeSP series C-CHARGER models may be used for charging LEAD ACID (wet/flooded), GEL CELL (gelled electrolyte)or AGM (absorbed glass mat) batteries. All SP series C-Chargers have been factory preset for GEL CELL batter-ies.