C6 Automatic Transmission SECTION 17-10

1 17-10 -1C6 AutomaticTransmission17-10-1C6 AutomaticTransmissionSECTION17-10 APPLIESTOE-150-E-250-E-350,F-150-F-250-F -350(4x2)(4x4)ANDBRONCOSUBJECTPAGESUBJEC TPAGEADJUSTMENTSDISASSEMBLYANDASSEMBLY(C ont d.) (VRV) (OperationalCheckandAdjustment). , , ,frontpump,clutches, ( ), , , , , (intermediate) (VRV) (VRV)isusedonE-250 E-350andF-250 (VRV) ' , FORWARDPLANETARYCARRIERFORWARDCLUTCH SectionalTRANSMISSIONMODEL1 BUILDDATECODEMONTHDAY' , , , , ( ). ,theVacuumRegulatorValve(VRV), , (10ft-lbs)torque( ). (35-40ft-lbs). ,loosenthetwoswitchattachingbolts( ). ( ) ( ).INTERMEDIATESERVOCAPACITYMODULATORCHEC KVALVE(STATORSUPPORT) nIII!uuuO2-3 SHIFM_uINTERMEDIATEnMTlSERVOACCUMULATOR2 -3 SHIFT23 BACKnOUTCUTBACK12 SHIFTI-I^D' (7=0=^COOLER,THROTTLEPRESSUREuyMODULATOR nDAQD, rrTMAINOILPRESSUREREGULATORSCHEDULINGUUU U1 OUTCONVERTER'yoaJnnnnIIncIN \Crun ,nHlDOWNSHIFTT -djUi)If( (D-2-1)MAINOILPRESSUREBOOSTERDRAIN-BACK( STATORJTHROTTLECONTROLnSCREENSUPPORT)PUM P]nPRND21 *-REDUCTION-=INVALVE--PASSAGESD1816-2 MFIG,3 HydraulicControlSystem C6 Transmission17-10-3C6 AutomaticTransmission17-10-317-10-4C6 AutomaticTransmission17-10-4 VACUUMTOTRANSMISSIONVACUUMDIAPHRAGMVACUU MREGULATORVALVE<VRV)* (VRV) E-250 E-350,F-250 T71P-77370-C, (55-75in-lbs).

2 ( )oo) (31/64 INCH) ,theenginemustnotberunning(TURNEDOFF). ,T83T-7B200-AH( ),betweenthepumpbossandthethrottlewide-o penstop( ).Withthespringinthisposition, (vacuumsupplyside). , 1 , ,loosenthetwoadjustmentscrewsthatattacht heVRVtothefuelinjectionpump( ). m(75-90in-lbs) , (VRV)OperationalCheckandAdjustment( ) (throttleatidleposition). , F-250 F-350(4x2)(4x4) , , , , , (NON-ADJUSTA8LE)LOWERPORT(TRANS.)UPPERPO RT(SUPPLYSIDE) , (4x2) F-350(4x4)andBroncovehicles, ,NewProcessGear208 TransferCaseorSection16-86, ( ). ( ). ( ). m(18-28ft-lbs). , , (40-50ft-lbs)ongasolineenginesand67-87N m(50-65ft-lbs) F-250(4x4) ,NewProcessGear208 TransferCaseorSection16-86, , (20-30ft-lbs). , m(40-50ft-lbs)ongasolineenginesand67-87N -m(50-65ft-lbs) , E-250 , , (threeboltson6-cylinderengine;fourboltso n8-cylinderengines). , , , , , , ( ).

3 , (25-43FT-LB)AFTERTIGHTENINGBRACKETTOBRAC KETBOLTBRACKETF-150 (4x4) (30-50FT-LB)CROSSMEMBER5060S'FRONTOFVEHI CLEPsBRACKET7108 BOLT38882482-108N-m(60-80FT-LB)&oLOWERAB SORBERUPPER5A061 ABSORBER6E039 LOWERRETAINER1000151 INSTALLATIONBRONCO,F-150,250,350(4X4)INS ULATORANDBRACKET6D091 s>FRONTOFVEHICLENUT45350 BOLT605815 BOLTL-605815J,iJLiri9 TYPICALINSTALLATIONVIEWYNUT62048365-88Nm (4865FT-LB)RHGUSSET7R314 CROSSMEMBER5060 NUT62048365-88Nm<48-65FT-LB)LHGUSSET7F46 8 RHGUSSET7R314 FRONTOFVEHICLEVIEWYCROSSMEMBER5060C6 ALL4X4 VEHICLESBOLT38882482-108N-m<60-80FT-LB)C ROSSMEMBER5060 RHGUSSET7R314 LHGUSSET7F46868-94N-m(50-70FT-LB)INSTALL ATIONWITHC6,F-100, ,350(4X2)VIEWYFRONTOFVEHICLECROSSMEMBER5 060C6 AUTOMATICTRANSMISSION(4X2) F-250 F-350(4x2)(4x4) , m(40-50ft-lbs)ongasolineenginesand67-87N m(50-65ft-lbs) (20-30ft-lbs). (seeRemovalandInstallationinSection17-02 ,ShiftControlLinkage).

4 ( ,Section17-02,ShiftControlLinkage). , (12-16ft-lbs). (40-50ft-lbs)ongasolineenginesand67-87N- m(50-65ft-lbs) , , , ( ). , (8-12ft-lbs). ( ). , ,piston,springandgasketfromthecase, <tSLOTUSESHORTSLOTS<{_CM|SHOWINGINSTALLATIONOFREARENGINEMOUNTWITHC6 AUTOMATICTRANSMISSIONVIEWZCHASSIS< --o <)9'c >CD.( (50-70FT-LB)CROSSMEMBER5025iVIEWZNUTANDW ASHER4535068-94N-nri(50-70FT-LB) E-150 E-250 E-350 TRANSMISSIONCASESPRING-7D028^0%JfPISTON7 E221 SEAL 7D024 GASKET 7D026 COVER 7D027f' \??'k/1& ,( ). , ,takingcaretobackoffthebandadjustingscre wasthecoverboltsaretightened19-27N-m(14- 20ft-lbs). E-350,F-150 ,carefullyremoveitwithataperedchiselorth etools,T50T-100-AandTOOL-1175-AC, ,TOOL1175-AC4\r* ^ , , ,C1AZ-19590-B(ESA-M1C75-B) (ESA-M1C75-B) E-350,F-100 ,/iM" ^-S * , ,NewProcessGear208 TransferCaseor16-86, m(25-35ft-lbs). , ( ).}

5 ( ) ( ). , , , !/'TUBESOILCOLLECTORGOVERNORmOUTPUTSHAFT<^ilL& ,andmountthetransmissioninholdingfixtureRotundaModel014-00106orequivalent,( ). ( ) ,presstheinputshaftinwarduntilitbottoms,( ). ,( ), #JLC7?:i/Utlj|jVIrj mi-%i):| A R K I N GFLUIDPAWLRnn\K i iSCREENINTERMEDIATESERVOLEVER0>am / er I >1%* *aFRONTPUMP%*INPUTSHAFT*DIALINDICATORTOO L 4201-C'** , ( ). ,piston, **W'\0warn*S,* iKS' *1*%4mwLinisJapeppINPUTSHELLD1608-1 AINPUTSHELL%mi6?* ,( ), , ,thenremovetheclutchdiscs, 7000-DEf X*';-*m%l\ , (withgovernorandoilcollector) , , ( ). (18-25ft-lbs). A I N E RCLUTCHSPRING' , ( ). (12-16ft-lbs). , (25-35ft-lbs). , (14-20ft-lbs). , ,soakthemincleantransmissionfluid, 17-10 - 14C6 AutomaticTransmission17-10-14 DEXRON II-SeriesD(ESP-M2C166-H,XT-2-QDX,orequiv alent), ; , ( ). , ,forwardclutchassembly,forwardplanetasse mblyanddriveinputshell, , , ,beingcarefulnottodamagethelargesealonth eoutsidediameterofthepumphousing,(removi ngthealigningstuds).

6 Installsixofthesevenmountingboltsandtigh tento22-40N-m(16-30ft-lbs). ( )andcheckthetransmissionendplayasinsteps 4,5and6ofDisassembly.(Seespecificationsa ttheendofthisSection.) (16-30ft-lbs). ,makingsurethattheleversengagethevalvesp roperlyandtightentheattachingboltsto11-1 4N m( ).Installtheprimarythrottlevalve,rod, (12-16ft-lbs). (8-12ft-lbs). , ( )andremovescreenandgasket( ). ( ). ( ). ( ). ( ) , ( ). , ,throttlepressureboostvalveandspring,and themanuallow2-1schedulingvalveandspringf romthebody( ). ( ) , '8 INCHOILSCREENLOWERVALVEBODY10-24X5'8 INCH> |10-24X1-1/4 INCHSRI ,**- LOWERVALVEBODY1024X1-3/8 INCH10-24X7/8 INCHLOWERVALVEBODYi 2ii10-24X1-5 0(U00ooo0080I0<r400 SEPARATORPLATE7A008 SCREENPLATE<-i0 .. !<PPLATES! , ,( ) ( ). ( ). ( ). (7A286) (70435)2-3 SHIFTVALVE(7D053)SHIFTVALVEPLATE(70058) (7D371) (7D370) (7D434)THROTTLEPRESSURE800 STSPRING(7A331)1-2 SHIFTVALVE(7A334)THROTTLEPRESSUREBOOSTVALVE(7A327)THROTTLEBOOST jiayPLATELINEPRESSURECOASTVALVE(7E104)CUTBACKCONTROLVALVE(7A318)(7D094)RETAINER(7D227)DOWNSHIFTVALVESPRING(7A289)MANUALVALVE(7340)THROTTLEDOWNSHIFTVALVE(78424)2-3 BACKOUTVALVE(7D229)/===i^>e> (7D436)2-1 SCHEDULINGTHROTTLEVALVESPRINGMODULATOR(7 E061)/"^VALVE(7D057)//a.)

7 \\DR-2 SHIFTVALVE(7D368)2-3 BACKOUTVALVESPRING(7D230)21 SCHEDULING' (7E060)%1-2 SHIFTVALVESPRING(7A288)\G25?^.&e>cs 3 r5X55oa\&THROTTLEPRESSURERELIEFSPRING(7D 017)MANUALVALVERETAININGPIN^(388932)omoT HROTTLEPRESSURERELIEFBALL1/4 DIA.(353078)REVERSECLUTCHCHECKBALL (353078)SPRINGSEAT(7E337 MAIN^REGULATORVALVE(7C388)OINTERMEDIATES PRING(7D367)A2-3 SHIFTVALVECHECKBALL(353708)UPPERVALVEBOD Y(7A092)CONVERTERPRESSURERELIEFSPRING(7D 017)CONVERTERPRESSURERELIEFVALVE(7E217)P RESSUREREGULATORSPRING(7A270)BOOSTERVALV E(7D003)BOOSTERVALVESLEEVE(7D002)REATINE R(7E335) ^PRESSUREBOOSTjIjptfPHJVALVESLEEVE;ROTTL EPRESSURELIEFBALL% ,TH'REmdiCONVERTER(li^PRESSURE|RELIEF I*jSPRING1at1*4 VERREVERSECLUTCH!-CHECKBALLMOT|^f1 DOWNSHAFTVALVE**5 JPl7B424)ia3 ANDSPRINGgOTiia;7A2 8 9)#l O T iIU*Jtefi*as* ,ConverterPressureReliefValve,ThrottlePr essureReliefValve, ( ) ,withoutthescreen,toproperlyaligntheuppe randlowervalvebodies, ( ).

8 ( ). ( ). ( ) ( ). ( ) , , ( ) ( ). (20-45in-lbs). (20-40in-lbs). , ( ). ,springretainer,twosprings, ( ). ,andremovetheswitch,( ). |COLLECTOR/rYiii n06"GOVERNORCOLLECTORBODY7D220 OUTPUTSHAFT7060L/l# ,SlideHammerandT58L-101-A, , >M%WMZgmr\SEALSHIFTLEVERREPLACERTOOL-772 88D1613-1 BTightenthenutto41-54N-m(30-40ft-lbs). ,rotatetheswitchandinstallthegaugepin( )intothegaugepinhole( ). ( ). (12-16ft-lbs). ( ). , ,drilla1 ..88jBtRODTHRUSTWASHERI1mmmuw3\ ( ) , (12-16ft-lbs). * (!4 INCH)('/. |13/32" | (4-6 INCHES)-'^ (12/52 INCH) ('4 INCH) , ( ) ,andToolT63L-77837-Aforinstallation( ). ( ). , ,EOAZ-19554-A(ESE-M2G204-A)orequivalent, beforeinstallation. 1/4-20x11/4 INCHBOLTORm32x11/4 INCHBOLTmi**yV-/t^.. , M P A C TS L I D EH A M M E * , ( ) , (12-16ft-lbs).*HANDLEI1 IIisHm-%' , (internalandexternalspline)clutchplates( ).)

9 ,ToolT65L-77515-A( ) ( ) ( ). , , , , ( ). ,ToolT65L-77515-A( ) , , (internal)plate( ).Whennewcompositionclutchplatesareused, soaktheplatesinautomatictransmissionflui d,( )orequivalent, , (selective) ,checktheclearancebetweenthepressureplat eandsnapring( ). ( ).Iftheclearanceisnotwithinspecification s, ( ), ( ), ( ), ( ), ( ), ( ) ( ). ( ). ,thedriveanddrivenplates,waveplate,andth eforwardpressureplatefromtheclutchhub( ). ( ) ( ) ( ). ,T77L-77548-A,( ). , , (SpecificationDEXRON IISeriesDorequivalent).Next,installthewa veplate, ( ). ,checktheclearancebetweenthesnapringandt hepressureplate( ). ( ). , ( ), 111010A;1 2ass17131516/\jr~\18t123U45wn7I1'/\\/\19 I20/\nJufi#Ip//23262729303132333534\/\\\ &A2 S*1L383937 J 8^7y;MIriiw?\ (SELECTIVE) :' ( ), ( ), ( ), ( ), ( ) ( ). ( ). ( ) (shortend)ofthesungear( ).Workingfrominsidetheinputshell,slideth esungearandsnapringintoplacemakingsureth atthelongerendisattherear( ).

10 >*"VSPRING7B488\INNERSEAL7C099 INTERNALSPLINEPLATE-7B164 SNAPRING377136-SPISTON-7A262 EXTERNALSPLINEPLATE7B442 SELECTIVESNAPRING0 ;%iS * ;> **jmm ':$ *+*XX** *->* $1?nmA,ASTEELRING7D256\REARPRESSUREPLATE 7B066n~~wiIiastIEXTERNALWAVEPLATEPLATES ; ( ). ( ). ( ). (mLONGENDINPUTSHELL7D064 THRUSTWASHERWEARPLATE7D066 ( ). ( ). "flSPRINGASSEMBLYLOW-REVERSECLUTCHHUB 7D390 BUSHING 7E194%/6/7;ROLLERS- "V\/ /L O WR E V E R S F-350(4x2),E-150-E-35011-3 (4x4),Bronco13-1 ,DEXRON*II, (FRONTPUMPSUPPORT) (White) ,PJD4 , 5 PGD4 4 Plusawavedplate(7E457)nexttoinnerpressur eplate.(5) , , ( )(SelectiveThrustWashersAvailable) ( ) ( )max. *m(10ft-lbs)torque,thenbackoff1-1 *m(40ft-lbs) ( )VRVtoTransmissionVacuumDiaphragm (0056-0060inch) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Tocheckendplay, (ft-lbs)NmItem(ft-lbs)N-mConvertertoFlyw heel20-3428-45 ConverterDrainPlug8-2811-37 FrontPumptoTransmissionCase16-3022-40 ManualValveInnerLevertoShaft30-4041-54 OverrunningClutchRacetoCase18-2525-33 DownshiftLevertoShaft12-1617-21 OilPantoCase8-1211-16 FillerTubetoEngine( )40-5054-67 StatorSupporttoPump12-1617-21 FillerTubetoEngine( )33-4244-56 ConverterCovertoConverterHousing12-1617- 21 FillerTubetoEngine( )24-3532-47 GuidePlatetoCase12-1617-21 TransmissiontoEngine(DieselOnly)50-6567- 87 IntermediateServoCovertoCase14-2019-27 TransmissiontoEngine(AllGasolineEngines) )