CA650041EN 600 A 15 kV Class Bushing Adapter …

1 600 A 15 kv class bushing adapter for T- OP II connector system(including LRTP and Bushing extender)General Eaton converts its standard Cooper Power series 600 A deadbreak interface to a standard 200 A loadbreak interface with our 600 A, 15 kv class bushing adapter for our T-OP II connector systems allowing for safe testing and grounding. It meets all the requirements of IEEE Std 386 -2006 standard Separable Insulated Connector Systems and is 200 A three-phase switching and three-phase fault close 600 A, 15 kv class bushing adapter is a factory assembled loadbreak reducing tap plug (LRTP) and Bushing extender. Included separately with the Bushing Adapter kit is an extended length copper alloy stud. Used with Eaton's Cooper Power series 200 A insulated protective cap, arrester, grounding elbow or loadbreak elbow connector; a Bushing Adapter provides a fully shielded, submersible, separable connection that meets the requirements of IEEE Std 386 -2006 extenderAn LRTP and a Bushing extender can be purchased separately and assembled into a Bushing Adapter .

2 The LRTP provides a means for live testing and visibly grounding and separating 600 A T type LRTP has a continuous copper/copper alloy current path from the female contact to the stationary threads. No aluminum current carrying components are used. The LRTP also has an ablative arc interrupter with excellent de-ionizing properties. The body is molded of high quality peroxide cured EPDM insulation and has a molded semiconductive EPDM shield. Three molded drain wire tabs are provided to allow attachment of a drain lead to ensure deadfront Apparatus ConnectorCA650041 ENEffective April 2015 Supersedes 600-18 July 2005 COOPER POWERSERIESI nstallation The Bushing Adapter is installed on a de-energized 600 A interface with an extended length copper alloy stud (see Figure 4), provided with the Bushing Adapter kit, using a combined operating and test/torque tool (see Figure 8). Refer to Service Information Section S600-59-1 for additional installation :NThe installation of the Adapter can also be accomplished using a separate operating and testing tool (see Figure 6) and torque tool (see Figure 7) or 5/16" hex rod (see Figure 9).

3 LRTP/ Bushing extenderWhen an LRTP is purchased separately from the Bushing extender, it has a factory installed alignment segment. The alignment segment of the LRTP is threaded into the copper threaded insert of the Bushing extender. When proper torquing and seating of the LRTP is achieved, the alignment segment shear pin disengages the alignment segment for removal. The assembled LRTP and Bushing extender is equivalent to the Bushing Adapter . (Refer to Service Information Section S600-59-1 for additional installation instructions.) Production tests Tests are conducted in accordance with IEEE Std 386 -2006 standard. ac 60 Hz 1 Minute Withstand 34 kV Minimum Corona Voltage Level 11 kVTests are conducted in accordance with Eaton requirements. Physical Inspection Periodic Dissection Periodic Fluoroscopic AnalysisFigure 1. CatalNg number DBA615 Bushing Adapter with 200 A and 600 A :NDimensions given are for reference WIRE #14 AWG stranded plated copper drain wire lead on Bushing Adapter ensures deadfront construction and avoids low energy discharge from the molded semiconducting A INTERFACE 200 A interface meets the requirements of IEEE Std 386 -2006 INSULATION High-quality, peroxide-cured EPDM insulation is mixed and formulated in-house for complete control of raw rubber REDUCING TAP PLUG (LRTP)

4 Comes pre-assembled into Bushing extender when Bushing Adapter is EXTENDER A fully insulated and shielded device ensures deadfront WIRE TABS Drain wire tabs provide convenient drain wire connection points to the molded conductive shield and place the shield at ground WIRE 48" #14 AWG stranded plated copper drain wire lead on Bushing Adapter ensures deadfront construction and avoids low energy discharge from the molded semi-conductive SHIELD Molded semi-conducting EPDM shield meets the requirements of IEEE Std 592 -2007 INSERT Controls electrical INSERT 15/16" 9 threaded copper A INTERFACES 600 A interface meets industry (346 mm)Table 1. VNltage Ratings and CharacteristicsDescriptionkVStandard Voltage Class15 Maximum Rating Phase-to-Phase (LRTP 200 A interface only) Rating 60 Hz 1 Minute Withstand34dc 15 Minute Withstand53 BIL and Full Wave Crest95 Minimum Corona Voltage Level11 Voltage ratings and characteristics are in accordance with IEEE Std 386 -2006 Data CA650041 ENEffective April 2015600 A 15 kv class bushing adapter for T-OP II connector system informationTo order 15 kv class bushing adapter kits and loadbreak reducing tap plugs for T-OP II connector system, see Table Bushing Adapter Kit contains: Bushing Adapter Copper Alloy Stud Shipping Cap (not for energized operation) Silicone Lubricant Installation Instruction SheetEach LRTP Kit contains: Loadbreak Reducing Tap Plug Copper Alloy Stud Shipping Cap (not for energized operation) Silicone Lubricant Installation Instruction SheetTable 2.

5 Current Ratings and CharacteristicsDescriptionAmperes600 A InterfaceContinuous 600 A rmsShort Time25,000 A rms symmetrical for s10,000 A rms symmetrical for s200 A Interface*Continuous200 A rmsSwitching10 operations at A rms at kVFault Closure10,000 A rms symmetrical at kV after 10 switching operations for SShort Time10,000 A rms symmetrical for s3,500 A rms symmetrical for sFigure 2. CatalNg Number Reducing Tap Plug with 200 A and 600 A interfaces. Field prNven, all cNpper/cNpper allNy current path ensures the cNNlest Nperating temperatures and :NDimensions given are for reference "(216 mm)LOCKING GROOVE Nose piece locking groove is made of high strength, high temperature plastics that secure mating THREADS 15/16" 9 NS 2A stationary threads mate with 600 A copper-top compression connector or Bushing extender. COPPER ALLOY STUD Copper alloy stud with its extended length allows for threading into the connector prior to the Bushing and terminator interfaces mating.

6 Blunt start threads on stud help eliminate cross-threading. Stud threads into an industry standard 600 A SEGMENT Alignment segment on the LRTP utilized in the T-OP II system, eliminates cross-threading of the compression connector and assures proper torque in the T- body. Upon reaching proper torque the shear pin disengages the alignment segment for A INTERFACE 600 A interface meets industry SHIELD Molded semi-conducting EPDM shield meets the requirements of IEEE Std 592 -2007 INDICATOR RINGM olded-in bright yellow ring eliminates elbow installation guesswork by assuring a quality STOP Full circumference piston stop limits piston and female contact travel during fault INTERRUPTER Arc interrupter is specially for-mulated ablative material with superior de-ionizing CONTACT The tin-plated copper female contact is threaded into the brass WIRE TABS Drain Wire Tabs provide convenient drain wire connec-tion points to the molded conductive shield and place the shield at ground KNURLED PISTONF ault activated copper knurled piston is forced forward by gas pressure generated during fault close to engage elbow probe.

7 Knurled piston contact provides reliable current interchange and locks piston in place during switching INSULATIONHigh-quality, peroxide-cured EPDM insulation is mixed and formulated in-house for complete control of raw rubber ratings and characteristics are in accordance with IEEE Std 386 -2006 standard.* System design and protection must recognize the ratings of 200 A 3. LRTP and Bushing Adapter KitsDescriptionCatalog NumberBushing Adapter (Fig. 1)DBA615 Loadbreak Reducing Tap Plug (Fig. 2) LRTP615 Bushing Extender (Fig. 3)DBE6253 Catalog Data CA650041 ENEffective April 2015600 A 15 kv class bushing adapter for T-OP II connector system 5. CatalNg Number T-Wrench is used tN install the LNadbreak Reducing Tap Plug intN the Bushing 6. CatalNg Number Operating and Testing TNNl is used with a hNtstick tN test fNr circuit de -energizatiNn and tN install and remNve a 15 kV Class LRTP equipped cNnnectNr frNm an apparatus tap.

8 The standard tNNl is equipped with a mNlded EPDM rubber cap tN ensure tNNl seating and gripping Nf the T-OP II 7. CatalNg Number TNrque TNNl is required tN check the tNrque Nf a 15 kV Class T-OP II deadbreak cNnnectNr Nr Bushing Adapter when it is installed Nn a 600 A Bushing interface. It is precisiNn calibrated and shNtgun stick 8. CatalNg Number cNmbinatiNn Operating and Test/TNrque TNNl is used with a hNtstick tN test fNr circuit de-energizatiNn and tN install and remNve a 15 kV Class LRTP equipped cNnnectNr frNm an apparatus tap. The standard tNNl is equipped with a mNlded EPDM rubber cap and tNrque limiter tN allNw prNper tNNl seating and gripping Nf the T-OP II cNnnectNr. It alsN ensures that the cNnnectNr has been prNperly tNrqued intN the mating 9. CatalNg Number " Hex Shaft with 3/8" sNcket drive 5. TNNls and AccessNriesDescriptionCatalog NumberOperating and Testing Tool with Cap (Fig.)

9 6)OT615 Torque Tool (Fig. 7)TQHD625T-Wrench (Fig. 5)TWRENCHC ombined Operating and Test/Torque Tool (Fig. 8)OTTQ6155/16" Hex Shaft with 3/8" Socket Drive Tool (Fig. 9)HD625 Table 4. Replacement PartsDescriptionCatalog NumberCopper Alloy Stud (Fig. 4)Stud-TFigure 3. CatalNg Number twin 600 A interfaces Nf the Bushing Extender allNw installatiNn Nn standard de-energized 600 A deadbreak interfaces fNr cNupling lNadbreak reducing tap plugs, cNnnecting plugs and apparatus bushings . When assembled tN mating apparatus, the Bushing extender prNvides a cNmpletely submersible, fully shielded unit that meets the requirements Nf IEEE Std 386 -2006 standard. Refer tN Service InfNrmatiNn SectiNn S600-59-3 fNr additiNnal installatiNn 4. CatalNg Number CNpper AllNy Stud with its extended length allNws fNr threading intN the cNnnectNr priNr tN mating the Bushing and terminatNr interfaces. Blunt start threads Nn the stud help eliminate crNss-threading.

10 Stud threads intN an industry standard 600 A , CNNper PNwer, and T-OP are trademarks Nf EatNn in the and Nther cNuntries. YNu are nNt permitted tN use these trademarks withNut the priNr witten cNnsent Nf Std 386 -2006 and IEEE Std 592 -2007 standards are trademarks Nf the Institute Nf Electrical and ElectrNnics Engineers, Inc., (IEEE). This publicatiNn/prNduct is nNt endNrsed Nr apprNved by the A 15 kv class bushing adapter for T-OP II connector systemCatalog Data CA650041 ENEffective April 2015 EatNn1000 Eaton BoulevardCleveland, OH 44122 United s CNNper PNwer Systems DivisiNn2300 Badger DriveWaukesha, WI 53188 United 2015 EatonAll Rights ReservedPrinted in USAP ublication No. CA650041 ENFor Eaton's Cooper Power series T-OP II connector product information call 1-877-277-4636 or visit.