1 The innovative dispensing system that increases throughput and yield via significant gains in speed, accuracy, and flexibility. Camalot XyflexPro + Dispensing System The industry's most flexible dispensing platform Camalot XyflexPro+ Real-World Measurements of Increased Accuracy and Speed Going beyond current standards, Speedline has developed a Traditional dispensing more comprehensive, accurate gauge of a dispensing platform specifications usually system's positional capability. With Camalot 's XyflexPro+. indicate only X-Y repeatability platform, a critical new specification was introduced: Total System Accuracy (TSA). Representative of real-world and/or dot placement production, TSA measures material placement accuracy accuracy. While valid, this relative to a target at full system speed. data neglects important TSA is a compilation of the following factors: deviations that can be XY Placement Accuracy +/- 38 microns @ 3. associated with positional XY positioning accuracy sigma XY Repeatability +/- 10 microns @ 3.
2 Camera calibration/Vision resolution error on a given machine. sigma Camera to needle/dispense nozzle offset calculation Total System Accuracy +/-50 microns @ 3. Total System Accuracy is the sigma only means to determine this. PUMP HIGHLIGHTS. Dot DU Line DU. Ideally suited for adhesives, epoxies and solder Ideally suited for underfill and encapsulants paste Uses patented no-drip design Uses footed or unfooted needles Carbide parts as standard Precise material delivery High flow rates Minimal maintenance Ideally suited for lower viscosity material <50000 cps). Patented continuous flow piston design means zero recharge time Carbide pump components resist wear from filed materials 10cc to 6oz. cartridges direct mount to the pump Positive displacement design ensures volume output remains constant as material viscosity changes A Heritage of Innovation MPP. With over 45 patents issued to date, we're committed to inventing New, non-contact dispense pump is well-suited for underfill applications improvements that benefit our Patent pending design uses a positive displacement technique to create a Stream of material customers.
3 These patents include: Closed-loop servo drive ensures fast, repeatable performance Innovative design eliminates mechanical ball-to-seat contact, thus reducing wear on parts Narrow stream width for access into densely packed areas Patent No. Title 6,514,569 Variable Volume SmartStream . Positive Displacement Dispensing System &. Method MPP Dot DU Line DU MPP SmartStream 6,541,063 Calibration of Dispensing Non Contact Stream x System Patented Auger Screw x x Pattern Weigh Routine Piston x x 6,739,483 Liquid Dispensing System FEATURES Carbide *x x x x with Improved Sealing Positive Shut-Off x Auger Screw Positive Low Level Sensor x x x x Shutoff Heat x x x 6,775,879 Needle Cleaner SMT Glue x 6,814,810 Method & Apparatus for Solder Paste x Controlling a Dispensing Silver Epoxy x System Weight Scale PROCESS. Edge/Corner Bond x x x x Underfill/Encapsulation x x x Dam x * Optional Accuracy + Speed + Flexibility + Configurability The XyflexPro+ platform represents a synergy of four elements key to The XyflexPro+ system incorporates patented dispensing technologies a superior dispensing system: accuracy, speed, flexibility, and in its Multi-Piston Pump, positive shut-off dispense units, and configurability.
4 Its many product features each deliver multiple user SmartStream pump. All dispense pumps incorporate a quick-release benefits. mechanism, allowing fast and easy changeovers. The system's unique design architecture allows XyflexPro+ to be Combining these advances with Speedline's proprietary Camalot retrofitted in the field with any option, anytime. This offers the user Benchmark software delivers superior ease of use and the ability to optimum adaptability for future applications a must for a rapidly precisely control dispense volumes, resulting in a system with changing environment. Coupled to this is an unmatched ability to unparalleled performance. change back and forth from SMT to semiconductor applications with minimum downtime. Dual-Mode Weight Scale Advanced Pump Technology Patented closed-loop weighing process A wide range of auger, multi-piston and non contact allows measurement of both global and pumps are offered to meet an array of users'.
5 Actual dispense patterns for maximum manufacturing requirements. accuracy. Changes in material viscosity are controlled with automatic Needle Cleaner/Detector compensation. Vacuum-based cleaning station ensures cleanliness of needle/nozzle. A detector is used to verify needle straightness and presence, compatible with 12 32 gage Gantry Structure needles. Rigid composite design utilizes linear motors and encoders, giving calibration-free operation in the most demanding production environments. Part Handling Software Configurable transport Running on Microsoft Windows XP, system allows up to Camalot Benchmark software furnishes three conveyor zones an easy-to-use, interactive interface that can support that allows fast setup and product contact or non-contact changeovers. heat chucks and SMT. edge clamps. Design enables quick changeover between configurations. WORLD HEADQUARTERS. 16 Forge Park, Franklin, MA 02038. Tel: +1(508) 520-0083.
6 Camalot XyflexPro+ SPECIFICATIONS. Fax: +1(508) 520-2288 SMT Applications SMA, solder paste, conductive DISPENSE METHOD. adhesives Pump Temperature Range Ambient to 70 C. Semiconductor/Packaging Underfill, encapsulant, thermal Pump Control Closed-loop dc servo axis grease, lid seal, die attach SmartStream Non-contact, positive MANUFACTURING AND CUSTOMER displacement Streaming pump for SUPPORT FACILITIES XY AXIS. Underfill, low level sensor ACCEL/ELECTROVERT XY Placement Accuracy* +/- 38 microns ( ") @ 3 sigma Dispense Unit (DU) Rotary positive displacement, dot Highway 5 South, Camdenton, MO 65020 Z Axis Accuracy* +/- microns ( ) @ 3. DU, heated/unheated Line DU with Tel: +1(573) 346-3341 sigma Fax: +1(573) 346-5554 positive shut-off, low level sensor Repeatability* +/- 10 microns @ 3 sigma Multi-Piston Pump (Heated) Standard or low-volume designs, Camalot /MPM Speed 750 mm/s ( "/sec). low level sensor 16 Forge Park, Franklin, MA 02038 Acceleration g Tel: +1(508) 520-0083 Encoder Resolution 1 micron STANDARD FEATURES.
7 Fax: +1(508) 520-2288. Gantry Drive System Linear motor/encoders Auto-Width Conveyor XYZ calibration station Total System Accuracy (TSA)* +/- 50 microns ( ) @ 3 Pre-dispense Station Purge station SALES AND CUSTOMER SUPPORT OFFICES CpK > sigma Flip Chip Calculator Auto-vision alignment MEXICO. Vision System Split beam on-axis illumination . Carretera Base Aerea #5850 Km. Z AXIS. Edificio 5 red, or blue light Z Axis Acuracy* +/- microns ( ) @ 3. Zapopan, Jalisco, Mexico Computer Rack-mount industrial-grade Tel: +52 (33) 33-65-6511 sigma computer Fax: +52 (33) 38-18-9019 Repeatability* +/- 5 microns @ 3 sigma Operating System Microsoft Windows XP. Speed Up to 220 mm/s ( "/sec). EUROPE Program Storage Local hard drive, CD-RW, Ethernet Acceleration Up to g Speedline Technologies GmbH and USB ports Im Gefierth 14 Encoder Resolution micron Program Method Teach camera, off-line D-63303 Dreieich, Z Axis Type Closed-loop dc servo, ballscrew programming, or text file Germany drive Tel: +49 (0) 6103-8320 download Z Sense Type Mechanical probe or CCD laser Fax: +49 (0) 6103-832-299 Pipeline conveyor Parallel product transfer ASIA/PACIFIC DOT PLACEMENT PERFORMANCE.
8 FACILITIES. Speedline Technologies Asia Pte Ltd mm Pitch** 45,000 dph Power Requirements 200 to 250 Vac 50/60 Hz 20A. 132 Joo Seng Road mm Pitch** 50,000 dph #03-01 Uniplas Building Air Supply Requirements 10 cfm ( l/sec) at >80 PSI. IPC 9850 Test PCB** 35,000 dph Singapore 368358 ( bar) filtered at 5 microns Tel: +65-6286 6635 Machine Footprint 1270 mm x 1440 mm x 1529 mm Fax: +65-6289 9411 TRAVEL. Max Dispense Area (XY)** Up to 559 mm x 559 mm (W x D x H) (50" x " x "). (22" x 22") Machine Weight 1100 kg (2425 lb). 2009 Speedline Technologies Z Axis Travel 29 mm ( ) Crated Weight 1221 kg (2690 lb). Speedline, Camalot Benchmark, XyflexPro, Industry Standards CE, SMEMA, SEMI S2 & S8. SmartStream, Accel, Camalot , Electrovert, MPM, and Protect are trademarks of Speedline BOARD HANDLING. Technologies or its subsidiaries and affiliated OPTIONS. companies. Windows is a registered trademark of Conveyor Type Flat belt with auto-width adjust Dual Mode Weight Scale Die edge detection algorithms Microsoft Corporation.
9 All other brands may be Minimum Conveyor Width mm ( "). trademarks of their respective holders. Needle Cleaner Needle Detector Above-Board Clearance mm ( "). Secondary Z Axis 02/09 Underboard Clearance mm ( "). Transport Height 790 mm to 965 mm ( " to 38") *At full rated speed ** mm dot diameter, mm needle lift Protocol SMEMA ** Consult factory for specifics. Conveyor Options SMT SMT edge clamps with vacuum support Electronic data sheet available on request. Conveyor Lift Chucks Up to three 13" x 10" chucks Specifications are subject to change without notice. Conveyor Weight Capacity** kg total ( lbs). w/3 lift chucks Lift Chuck Options Heated contact w/ vacuum or non-contact (convection). Chuck Temperature Range Ambient to 130 C. ABOUT SPEEDLINE TECHNOLOGIES. Speedline Technologies is the global leader in process knowledge and expertise for the PCB assembly and semiconductor industries. Based in Franklin, Massachusetts, , the company markets five best-in-class brands Accel microelectronics cleaning; Camalot dispensing systems; Electrovert wave soldering, reflow soldering, and cleaning equipment; MPM stencil and screen printing systems; and Protect global services, support, and training solutions.
10 For more information, visit us at Speedline Technologies maintains an ongoing program of product improvement that may affect design and/or price. We reserve the right to make these changes without prior notice or liability.