CaprizPlus - Heatline

1 Installation and ServicingHigh Effi ciency Condensing Combination No. 47-157-1928 No. 47-157-20 CaprizPlusService Call 0844 736 9138, Technical Help (Chargeable) Call 0906 802 0253bar123402221201918171615141312111098 76543212423moderesetGuarantee RegistrationCustomer Service: 0844 736 9138 Technical Helpline (Chargeable): 0906 802 0253 Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer s instructions by a competent person approved at the time by the Health and Safety Executive and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the for more you for installing a new Heatline appliance in your appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee.

2 We recommend you complete and return as soon as possible your guarantee registration your guarantee registration card is missing you can obtain a copy or record your registration by telephoning the Heatline Customer Service number 0844 736 3 -Service Call 0844 736 9138, Technical Help (Chargeable) Call 0906 802 0253 INTRODUCTION1 Instructions Product documentationThe instructions are an integral part of the appliance and must be handed to the user on completion of the installation in order to comply with the current regulations. Carefully read and understand the manual, which will enable you to complete your task of installing or servicing this appliance safely. No liability can be accepted in the event of damage for not complying with the guidance in this instruction instructions consist of, Installation, Servicing, Fault Finding, Replacement of Parts and Spares. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the Associated documents - 1 magnetic lighting instruction label - 1 guarantee envelope pack - 1 wall Explanation of symbolsaDANGER: Risk of : Risk of electric : Risk of damage to the appliance or to its : Important Guarantee registrationThank you for installing a new Heatline appliance in your appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive 12 month Guarantee, with the option to extend it to two recommend you complete and return as soon as possible your guarantee registration card.

3 If your guarantee registration card is missing you can obtain a copy or record your registration by telephoning the Heatline Customer Service number 0844 736 Appliance Safety devices Overheating Safety DeviceThe appliance is designed to recognise the potential of an overheat situation and will shutdown before a potentially dangerous situation occurs. Safety discharge valveA safety discharge valve and discharge pipe are fi tted to the boiler. This valve must not be touched. - The heating safety valve opens when the pressure in the heating circuit exceeds 3bar. Should there be any discharge from the pipe, which should terminate in a safe place outside the property, isolate the boiler s electrical supply and call your Installer, Service Engineer or Heatline s Service protectionThe appliance has a built in frost protection device that protects the boiler from freezing. With the gas and electric supplies ON and irrespective of any room thermostat setting, the frost protection device will operate the pump when the temperature of the boiler water falls below 8OC.

4 A timer is used so that the temperature can be checked periodically. After 10 minutes the pump will be stopped if the temperature is higher than 10OC or has already reached burner will activate if the boiler temperature does not reach 10OC after 30 minutes or at any time if the temperature drops to 5OC. The burner will switch off when the temperature reaches frost-protection system is active when the appliance is switched boiler controls cannot ensure that the installation is fully protected against frost. Any exposed pipes should be adequately protected and particular attention should be paid to condensate drains. An additional frost thermostat may also be domestic water circuit (hot or cold) is not protected by the boiler drain blockageDuring freezing conditions this may be due to the forming of ice in the condense drain external to the house. In this case, a safety device shuts down the 4 -Service Call 0844 736 9138, Technical Help (Chargeable) Call 0906 802 Data labelThe data label certifi es the country where the appliance is intended to be installed.

5 It is located on the rear of the drop down control boxThe data label contains the following data: - The name of the manufacturer - The country of intended destination - The commercial name of the appliance and its serial number - The types of fl ue installations authorised - The appliance's gas category - The gas type, group and pressure, set in the factory - The DHW specifi c fl ow rate (D) - The maximum pressure in the heating circuit (PMS) - The maximum pressure in the domestic water circuit (PMW) - The NOx class of the appliance - The type and voltage of electricity supply - The maximum power rating - The electrical protection class - The minimum and maximum heat input (Q) - The minimum and maximum power output (P) - The CE number and logoaThe appliance shall only be connected to the gas type(s) indicated on the data Gas category This boiler is for use only on G20, but can be converted for use on G31. To adapt the appliance to another type of gas, see the chapter "Gas conversion".

6 Regulation and statutory requirementsCE MarkThis boiler meets the requirements of Statutory Instrument, No. 3083 The Boiler (Effi ciency) Regulations, and therefore is deemed to meet the requirements of Directive 92/42/EEC on the effi ciency requirements for new hot water boilers fi red with liquid or gaseous test for purposes of Regulation 5 certifi ed by: Notifi ed body IMQ 52BP2727 CE Directives 2009/142/EEC. 52BP2728DR CE Directives 92/42 certifi ed by: Notifi ed body IMQ 52BP2727 CE Directives 2009/142/EEC. 52BP2728DR CE Directives 92/42 CE mark indicates that the appliances described in this manual are in compliance with the following directives: - European directive n 2009-142 relative to gas appliances - European directive n 2004-108 from the European Parliament and Council relative to electromagnetic compatibility - European directive n 2006-95 from the European Parliament and Council relative to low voltage - European directive n 92-42 relative to the yield of Hydraulic schematic Key1 Gas service isolating valve (Yellow)2 Heating fl ow isolating valve (Red)3 Heating safety valve4 N/A5 DHW fl ow sensor6 Domestic plate to plate heat exchanger7 By-pass8 Heating return thermistor (Blue)9 Condensate trap10 Ignition and control electrode11 Burner12 Main heat exchanger13 Thermal fuse14 Flue outlet15 Silencer16 Heating expansion vessel17 Fan18 Gas control valve13121110987653232114151617181922212 024252726- 5 -Service Call 0844 736 9138, Technical Help (Chargeable) Call 0906 802 025319 Ignition module20 Heating fl ow thermistor (Red)

7 21 Air vent22 Pump23 Three way valve24 Water pressure sensor25 Heating return isolating valve and fi lter (Blue)26 Domestic cold water isolating valve and fi lter (Blue)27 Domestic hot water outlet valveA Heating fl owB Domestic hot water outletC Pipe for heating safety valveD Gas inletE Cold water inlet F Heating returnG Condensate drain3 Safety instructions and Safety instructionsIf the gas pressure at the input of the appliance is outside the range specifi ed, the appliance must not be put into installation can cause electric shock or appliance damage. Never disable safety devices and do not try to adjust regards to the Manual Handling Operations, 1992 Regulations , the appliance exceeds the recommended weight for a one person handling of the boiler may involve lifting, pushing and pulling, the use of a sack truck may be required. Note this appliance is heavy and it is recommended that two people are required to lift the boiler.

8 Be sure to consider the following handling techniques and precautions: - Grip the appliance at its base - Use safety clothing where appropriate, gloves, safety footwear. Ensure safe lifting techniques are used: - Keep back straight. - Avoid twisting at the waist. - Avoid upper body/top heavy bending. - Always grip using the palm of the hand. - Keep load as close to body as possible. - Always use assistance if required. Under no circumstances must the user interfere with or adjust sealed parts. When assembling the connections, correctly position the seals to avoid any leakage of gas or water. This appliance contains metal parts (components) and care should be taken when handling and cleaning, with particular regard to basic safety instructions must be followed before attempting to maintain or replace spare parts: Electrically isolate the appliance from the power supply. Turn off the appliance gas isolation valve.

9 Hydraulically isolate the appliance using the isolation valves below the boiler. Protect all the electrical components from water while working on the appliance. Mop up any spillage of water within the boiler. Use only original spare parts. Use only new O-rings and gaskets. After having completed work on gas or water carrying components, check for their tightness. When work on the appliance is completed, perform an operational test and check for safety. Statutory requirementsIMPORTANTW here no British Standards exists, materials and equipment should be fi t for their purpose and of suitable quality and installation of this boiler must be carried out by a competent person approved at the time by the Health and Safety Executive and in accordance with the rules in force in the Countries of s instructions must not be taken as overriding statutory RequirementsIn GB, the installation of the boiler must comply with the requirements of the current issue of BS6798 and be carried out by a competent person approved at the time by the Health and Safety Executive and as described in the following regulations:- The manufacturer s instructions The Gas Safety (Installation and Use) The appropriate Buildings Regulations either The Building Regulations, The Building Regulations (Scotland), The Building Regulations (Northern Ireland).

10 - The Water Supply (water fi ttings) Regulations 1999 and water byelaws 2000, The Health and Safety at Work Act, Control of Substances Hazardous to Health (COSHH).- The Current Wiring no specifi c instructions are given, reference should be made to the relevant British Standard Code of 6 -Service Call 0844 736 9138, Technical Help (Chargeable) Call 0906 802 0253In IE, the installation must be carried out by a competent person approved at the time by the Health and Safety Executive and installed in accordance with the current edition of Domestic Gas Installations , the current Building Regulations and reference should be made to the current ETCI rules for Electrical : the following Codes of Practice apply: BS4814, BS6798, BS5440 Part 1 and 2, BS5546 Part 1, BS5449, BS6891, BS6700, BS7074 Part 1 and 2, BS7593, : , BS5546, BS 5449, BS 7074, BS : For further information, see the current issue of the Building Regulations, approved document L1 ( in the UK) and the following current issues of.