Transcription of Car Coatings
1 Car Coatings EAGLE CHEMICALS is the leading producer of resins in Africa and Our resins technology Middle-East. Our state-of-the-art car Coatings center underpins EAGLE CHEMICALS as the superior supplier of resins for automo- 1 Resins for unsaturated polyester putty. tive refinish, especially solvent based resins. 2 Resins for primer filler. 3 Resins for base coat. We are ensuring high quality raw materials, excellent technical 4 Resins for clear coat. formulations and stringent protocol. 5 Resins for solid colour. EAGLE CHEMICALS fully computerized production lines, assistance of international chemical expertises and highly equipped labs helped us to exceed our customer expectations. As our customers are our success partner , we provide the know-how and technology to modify resins upon our custom- ers' request to facilitate the optimall use of our products. EAGLE CHEMICALS offers starting guide formulas for each appli- cation based on recommended resins and followed by its technical results and conclusion.
2 1. Car Coatings Primer Filler AC-EAGLE(OH66-20BA50)60%. Putty Filler AC-EAGLE(OH66-28X60)60%. USP-EAGLE( ) AC-EAGLE(OH60-20X55)55% Metallic Base Coat USP-EAGLE(BF4/68) SDA-EAGLE(SFX27-25/60)60% AC EAGLE(TS 10XB50)50%. Clear Coat and Solid Color AC-EAGLE(OH138-40BA65)65% AC-EAGLE(OH90-30X60)60%. AC-EAGLE(OH132-20X50)50% AC-EAGLE(OH138-30M60)60%. AC-EAGLE(OH138-40M65)65% AC-EAGLE(OH100-18BA60)60%. AC-EAGLE(OH148-27M60)60% AC-EAGLE(OH138-90BA70)70%. AC-EAGLE(OH100-40BA70)70% AC-EAGLE(OH148-95BA70)70%. 2. 1. Resins for Putty Filler Rigid Unsaturated Polyester : Recommended Resins USP-EAGLE( ). Guide formula Body filler based on hard unsaturated polyester Raw Materials Weight by % Remarks USP EAGLE(BF )65% 300 Rigid USP. BYK W969 6 Dispersing agent Aerosil 200 5 Thickener Benton paste 34 20 Rheology modifier Talcum powder 200 Fine particle size Talcum powder 200 Coarse particle size CaCO3 200 Fine particle size TiO2 18. Luvothix R RC 6 Rheology modifier Styrene 20. Xylene 25.
3 Hardness of body filler based on hard unsaturated polyester 35. 30. 25. Hardness 20. 15. 10. 5. 0. 1-Hr 2-Hr 3-Hr 4-Hr Hour chart Adhesion The adhesion after one day on metal panel (120 m wet) at 25 C. by cross cut tester is 5B (Excellent). Sandability The sandability after 1/2 Hr on metal panel (120 m wet) at 25 C. by abrasive AA 120 (Excellent). 3. 1. Resins for Putty Filler Flexible Unsaturated Polyester : Recommended Resins USP-EAGLE(BF-4/68). Guide formula Body filler based on flexible unsaturated polyester Raw Materials Weight by % Remarks USP-EAGLE(BF-4/68)68% 300 Flexible USP. BYK-W980 6 Dispersing agent Aerosil -200 5 Thickener Thixin R 20 Rheology modifier Talcum powder 200 Coarse particle size CaCO3 200 Coarse particle size TiO2 200. Glass bubbles K1 18 Hollow glass microsphere Styrene 6. Hardness of body filler based on flexible unsaturated polyester 12. Hardness 11. 10. 9. 1-Hr 2-Hr 3-Hr 4-Hr Hour chart Adhesion The adhesion after one day on metal panel (120 m wet) at 25 C.
4 By cross cut tester is 5B (Excellent). Sandability The sandability after 1/2 Hr on metal panel (120 m wet) at 25 C. by abrasive AA -120 (Good). 4. 1. Resins for Putty Filler Properties Application Product Performance e er g y g t Solid Type of Colour Peak y tim s n rin as s op in lit tie ilit es s io Gel Time Cure TIme Pr Fill cu F. bi n ab % Solvent G ardner exothermic 0C. da he rd ex n Ha Ad Sa Fl Amine accelerated USP. Flexible body filler USP-EAGLE (BF-4/68) 68% Styrene 8 max. 3-6 min 11-15 min 110 10 0C with excellent flexibility Monomer and very good sandability by machine. Amine accelerated USP. Styrene 8 max. 5-8 min 14-18 min 170 10 0C with excellent hardness Semi rigid body filler USP-EAGLE ( ) 65%. Monomer and excellent sandability. Exce llent Very Good Good Fair Poor N/A Not Applied 5. 2. Resins for Primer Filler Recommended Resins AC-EAGLE(OH66-20BA50)60%. AC-EAGLE(OH66-28X60)60%. AC-EAGLE(OH60-20X55)55%. SDA-EAGLE(SFX27-25/60)60%. Guide formula Primer filler 2K based on hydroxy acrylic or alkyd resins Raw Materials Weight by grams Remarks Hydroxy resin 60% (OH 2%) 250.
5 BYK110 2 Dispersing agent Bentone paste 34 10 Rheology modifier TiO2 180. CaCO3 180 Fine particle size CaCO3 100 35 particle size Talcum powder 100 Coarse particle size Mix well Xylene 158. Butyl Acetate 20. Hardener Solution Desmodur L75 Hardener Butyl Acetate Xylene Thinner Butyl Acetate : Xylene 2:1. 80. 70. 60. Hardness Hardness of primer filler based 50. on hydroxy resins 40. 30 After 1 Day 20. 10 After 3 Days chart After 1 Week 6. 2. Resins for Primer Filler Adhesion of primer filler based on hydroxy resins 6. 5. 4. Adhesion 3. 2. 1. Adhesion 1-week 0. chart Impact of primer filler based on hydroxy resins 120. 100. 80. Impact 60. 40. 20. Impact 1-week 0. chart 7. 2. Resins for Primer Filler Properties Application Product Type of Performance OH % Solid % Visc. Colour Hardness Flexibility Impact Adhesion Curing time Solvent Hydroxy acrylic resin Excellent adhesion, Economical primer filler & AC EAGLE(OH66 28X60) 2% Xylene 60 % X-Z 50 Hazen mechanical properties and car repair very good drying time Compatible with CAB, High chemical resistance AC EAGLE(OH66 20BA50) 2% 60 % X-Z 50 Hazen excellent adhesion &.
6 Butyl acetate primer filler & car repair excellent resins for primer filler Excellent adhesion, Economical primer filler &. AC EAGLE(OH60 20X55) Xylene 55 % Y-Z 50 Hazen mechanical properties and car repair very good drying time Short oil alkyd resin Excellent adhesion, very 3 max by Low cost primer filler SDA EAGLE(SFX27 25/60) Xylene 60% Z Z2 good mechanical properties Gardner and drying time Exce llent Very Good Good Fair Poor N/A Not Applied 8. 3. Resins for Metallic Base Coat Recommended Resins AC EAGLE(TS 10XB50)50%. Guide formula Base coat based on thermosetting hydroxy acrylic resin Raw Materials Weight by % Remarks AC-EAGLE(TS-10XB50)50% 95. CAB-531 (20% in Butyl Acetate) 230. Sparkle Silver 3334 AR 100. Uramex MF822 B 16 Melamine formaldehyde resin Cerafac 106(10% in xylene) 30 Wax dispersion Solvesso 100 70. Butyl Acetate 100. Xylene 359. Butyl Acetate : Xylene 2:1. Hardness of base coat based on thermosetting hydroxy acrylic resin After 1 Day After 3 Days After 1 Week chart Properties Application Product Type of Performance OH % Solid % Visc.
7 Colour Gloss Hardness Flexibility Impact Adhesion Curing time Solvent Excellent weathering Automotive metalic AC EAGLE(TS 10XB50) 2% Xylene/ 50 % W-X 150 Hazen resistance, scratch base coat Butanol 3/1 resistance, flexibility &. compatible with CAB. Exce llent Very Good Good Fair Poor N/A Not Applied 9. 4. Resins for Clear Coat Recommended Resins AC-EAGLE(OH138-40BA65)65% AC-EAGLE(OH90-30X60)60%. AC-EAGLE(OH132-20X50)50% AC-EAGLE(OH138-30M60)60%. AC-EAGLE(OH138-40M65)65% AC-EAGLE(OH100-18BA60)60%. AC-EAGLE(OH148-27M60)60% AC-EAGLE(OH138-90BA70)70%. AC-EAGLE(OH100-40BA70)70% AC-EAGLE(OH148-95BA70)70%. Guide formula Clear coat based on hydroxy Clear coatacrylic basedresin on hydroxy acrylic Raw Materials Weight by grams Remarks Hydroxy acrylic 65% (OH% ) 835. Butyl Acetate Byk 331 (10% in Xylene) Subs tra te wetting Xylene Hardener Solution Desmodur N75 BA/X 455 Hardener Solvesso 100 159. Butyl Acetate 159. Xylene 80. Thinner Butyl Acetate : Xylene 2:1. 10. 4. Resins for Clear Coat 200.
8 180. 160. Hardness of clear varnish based 140. on hydroxy acrylic resins 120. 100. chart 80. 60 After 1 Day 40. 20 After 3 Days 0 After 1 Week 96. 94. 92. Gloss of clear varnish based 90. on hydroxy acrylic resins 88. 86. chart 84. 82. After 1 Day 80. 78 After 3 Days 76 After 1 Week 120. 100. Impact of clear varnish based 80. on hydroxy acrylic resins 60. 40. chart 20. 0 Impact After 1 Week 6. 5. Adhesion of clear varnish based 4. on hydroxy acrylic resins 3. 2. chart 1. 0 Adhesion After 1 Week 11. 4. Resins for Clear Coat Properties Application Product Type of Performance OH % Solid % Visc. Colour Gloss Hardness Flexibility Impact Adhesion Curing time Solvent High solid, high quality with mirror effect for High hydroxyl %, excellent AC-EAGLE(OH148-27M60) Mix. solvent 60% Z-Z1 50 Hazen hardness, very good gloss automotive refinish clear coat and weathering resistance High solid with excellent High solid automotive gloss, very good hardness refinish clear coat AC-EAGLE(OH148-95BA70) Butyl acetate 70% Z4-Z6 50 Hazen.
9 And weathering resistance High solid with excellent High solid automotive gloss, very good hardness refinish clear coat AC-EAGLE(OH138-90BA70) Butyl acetate 70% Z4-Z6 50 Hazen . and weathering resistance Excellent gloss, very good Medium solid automotive AC-EAGLE(OH138-40BA65) Butyl acetate 65% Z-Z3 50 Hazen hardness and weathering refinish clear coat resistance Excellent gloss, very good Medium solid automotive AC-EAGLE(OH138-40M65) 65% Z-Z3 50 Hazen hardness and weathering refinish clear coat resistance Excellent gloss, very good Medium solid automotive AC-EAGLE(OH138-30M60) Xylene 60% Z1-Z3 50 Hazen hardness and weathering refinish clear coat resistance Very good gloss, excellent Medium solid automotive AC-EAGLE(OH132-20X50) 4% Xylene 50% W-Y 50 Hazen hardness and weathering refinish clear coat resistance High solid with excellent Economic high solid hardness, excellent gloss automotive refinish clear AC-EAGLE(OH100-40BA70) 3% Butyl acetate 70% Z1-Z3 50 Hazen and weathering resistance coat Economic medium solid Very good hardness, automotive refinish clear AC-EAGLE(OH100-18BA60)
10 3% Butyl acetate 60% X-Z 50 Hazen excellent gloss and coat weathering resistance Economic medium solid Very good hardness, very automotive refinish clear AC-EAGLE(OH90-30X60) 3% Xylene 60% Z1-Z2 50 Hazen good gloss and weathering coat resistance Exce llent Very Good Good Fair Poor N/A Not Applied 12. 5. Resins for Solid Colour Recommended Resins AC-EAGLE(OH138-40BA65)65% AC-EAGLE(OH90-30X60)60%. AC-EAGLE(OH132-20X50)50% AC-EAGLE(OH138-30M60)60%. AC-EAGLE(OH138-40M65)65% AC-EAGLE(OH100-18BA60)60%. AC-EAGLE(OH148-27M60)60% AC-EAGLE(OH138-90BA70)70%. AC-EAGLE(OH100-40BA70)70% AC-EAGLE(OH148-95BA70)70%. Guide formula Solid colour based on hydroxy acrylic Solid color resins based on hydroxy acrylic Raw Materials Weight by grams Remarks Hydroxy Acrylic 65% (OH% ) TiO2 303. Bentone 38 Rheol ogy modifier Grind well then add Hydroxy Acrylic 65% (OH% ) BYK 358N (50% in BA) Levelling agent Tinstab BL 277 (1% in Xylene) Catalyst Xylene Hardener Solution Desmodur N75 BA/X 288 Hardener Solvesso 100 Butyl Acetate Xylene Thinner Butyl Acetate : Xylene 2:1.
