Carboline System Guide - Middle East

1 Carboline System Guide : Chemical/Petrochemical Industry EXTERNAL COATINGS. New Surface Mils Mils Mils Construction / Preparation st nd rd 1 Coat (Microns) 2 Coat (Microns) 3 Coat (Microns). Maintenance ( sspc ). Applications Pipe Racks, Reactors, Process Vessel Exteriors, Structural Steel, Piping, and Equipment - Columns, Drums, Storage Tanks, compressors, Carbon Steel And other equipment operating up to 250 F (121 C). New Carbozinc 859 3-5 Carboxane 2000 3-7. SP 6. (Severe) Organic Zinc (75-125) Hybrid Siloxane (75-175). New Carbozinc 11 Series 2-3 Carboguard 800 Series 4-6 Carbothane 134 Series 2 3. SP 10. (Severe) Inorganic Zinc (50-75) Epoxy (100-150) Polyurethane (50-75).

2 New Carbozinc 859 3-5 Carboguard 800 Series 4-6 Carbothane 134 Series 2-3. SP 10. (Severe) Organic Zinc (75-125) Epoxy (100-150) Polyurethane (50-75). New Carbozinc 11 Series 2-3 Carboguard 800 Series 4-6 Carboguard 890 4-6. SP 10. (Severe) Inorganic Zinc (50-75) Epoxy (100-150) Epoxy (100-150). New Carbozinc 859 3-5 Carboguard 800 Series 4-6 Carboguard 890 4-6. SP 10. (Severe) Organic Zinc (75-125) Epoxy (100-150) Epoxy (100-150). New Carbozinc 859 3-5 Carboguard 890 4-6. (Moderate SP 6. Severe). Organic Zinc (75-125) Epoxy Mastic (100-150). Carbomastic 15 or Maintenance 15 FC (spot) 4-6 Carboxane 2000 3-7. (Moderate - SP 3. Surface Tolerant (100-150) Hybrid Siloxane (75-175).)

3 Severe). Epoxy Carbomastic 15 or Maintenance SP 6 (spot). 15 FC (spot) 4-6 Carboguard 800 Series 4-6. (Moderate - SP 7. Surface Tolerant (100-150) Epoxy (100-150). Severe) SP 2 / SP 3. Epoxy Carboguard 800. Maintenance SP 6 (spot) 4-6 Carboguard 800 Series 4-6 Carbothane 134 HG 3-5. Series (Moderate) SP 7 (100-150) Epoxy (100-150) Polyurethane (75-125). Epoxy Carbomastic 15 or SP 6 (spot). Maintenance 15 FC (spot) 5-7 Carboguard 800 Series 4-6 Carbothane 134 HG 3-5. SP 7. (Moderate) Surface Tolerant (125-175) Epoxy (100-150) Polyurethane (75-125). SP 2 / SP 3. Epoxy SP 6 (spot) Rustbond Penetrating Carbomastic 15. Maintenance 1-2 5-7 Carboguard 890 4-6. SP 7 Sealer (spot).

4 (Moderate) (25-50) (125-175) Epoxy (100-150). SP 2 / SP 3 Epoxy Surface Tolerant Epoxy Carboguard 800. Maintenance SP 6 (spot) 4-6 Carboguard 890 4-6. Series (Moderate) SP 7 (100-150) Epoxy (100-150). Epoxy Piping and Equipment to 450 F/232 C Steel Applications Piping, heaters, furnaces, boilers, stacks, columns, drums, Vessels, heat exchangers, mufflers, valves and pumps and Equipment operating at 250-450 F (121-232 C). New or Carbozinc 11 Series 2-3 Thermaline 4900 1 -2. SP 10. Maintenance Inorganic Zinc (50-75) Silicone Acrylic (38-50). Piping and Equipment to 1000 F/538 C Steel Applications Piping, heaters, furnaces, boilers, stacks, columns, drums, Vessels, heat exchangers, mufflers, valves and pumps and equipment operating at 450-1000 F (232-538 C).

5 New or Carbozinc 11 Series 2-3 Thermaline 4700 1 -2. SP 10. Maintenance Inorganic Zinc (50-75) Silicone (38-50). Insulated Piping and Equipment to 425 F/218 C Steel Applications Insulated piping and equipment operating up to 425 F (218 C). New or Thermaline 450 4 6 Thermaline 450 4 6. SP 10. Maintenance Novolac Epoxy (100-150) Novolac Epoxy (100-150). Page 1 of 5. New Surface Mils Mils Mils Construction / Preparation st nd rd 1 Coat (Microns) 2 Coat (Microns) 3 Coat (Microns). Maintenance ( sspc ). Walkways Steel Applications For non-slip, mix #47 additive into the 1209 prior to application Carbothane 134 Series Carbozinc 859 3-5 Carboguard 1209 10-14 2-2 . New SP 10 Polyurethane Organic Zinc (75-125) Flake Glass Epoxy (250-350) (50-62).

6 (Optional). Carboguard 800 Carbothane 134 Series SP 6 (spot) 4-6 Carboguard 1209 10-14 2-2 . Maintenance Series Polyurethane SP 7 (100-150) Flake Glass Epoxy (250-350) (50-62). Epoxy (Optional). Over-coating Galvanized Steel Applications Over-coating galvanized steel or other surfaces to provide color coordination and UV protection. May be used on stainless, bronze, brass, fiberglass, etc. New or Carboguard 888 3-5 Carbothane 134 Series 2-3. SP 1. Maintenance Epoxy (75-125) Polyurethane (50-75). Rustbond or Rustbond New or FC Penetrating Sealer 1-2 Carbothane 134 Series 2-3. SP 7. Maintenance 100% Solids (25-50) Polyurethane (50-75). Epoxy Sealer Floating Roof of Storage Tanks Steel Applications Exterior surface of the floating roof on storage tanks where standing water is present.

7 Carboguard 890 or Carboguard 890 or New or Carbozinc 859 3-5 4-6 4-6. SP 6 Carboguard 890 LT Carboguard 890 LT. Maintenance Organic Zinc (75-125) (100-150) (100-150). Epoxy Epoxy SP 6 Carboguard 890 or New or Carbomastic 15 4-6 Carbomastic 15 4-6 4-6. SP 2 / SP Carboguard 890 LT. Maintenance Surface Tolerant Epoxy (100-150) Surface Tolerant Epoxy (100-150) (100-150). 3 Epoxy Buried Piping Steel Applications External surface of buried pipelines, valves, manifolds, girth weld repair, etc. New or SP 6 Bitumastic 50 12-18. Maintenance SP 2 / SP 3 Coal Tar Mastic (300-450). New or Bitumastic 300 M 10-16. SP 10. Maintenance Coal Tar Epoxy (250-400). New or CTU 1 20-35.

8 SP 10. Maintenance Coal Tar Urethane (500-875). Plasite 4550 S. New or 20-30. SP 10 100% Solids Maintenance (500-750). Novolac Epoxy Fireproofing Carbon Steel Applications Structural steel, control buildings, etc. Carboguard 1340* 1-2. Carbozinc 11 Epoxy sealer (25-50). Up to 4 Hrs. 2-3 Pyrocrete 241 As SP 10 Series Followed by . UL 1709 Rating (50-75) Cementitious Required Inorganic Zinc Carbothane 133 HB 3-5. Polyurethane (75-125). Page 2 of 5. Linings for Storage Tanks and Vessels All tank lining recommendations must be reconfirmed through Carboline /Plasite Technical Service Department. Mils ( m). Service Conditions Generic Type Product Coats Total 35-45.

9 Flake Pigment Vinyl Ester Plasite 4100 1 (875- 1125). SOLVEN T Storage 35-45. Flake Pigment Vinyl Ester Plasite 4310 1 (875- 1125). 35-45. Flake Pigment Vinyl Ester Plasite 4100 1 (875- 1125). 35-45. AC ID , O XID IZ ER , A LKA LI. Flake Pigment Vinyl Ester Plasite 4300 1 (875- Storage 1125). 40-50. Novolac Epoxy Plasite 4550 or 4550-S 1 (1000- 1250). 35-45. Flake Pigment Vinyl Ester Plasite 4310 1 (875- A MI NE St or ag e 1125). 12-15. Epoxy Novolac Plasite 9085 2-3. (300-375). 12-14. Epoxy Phenolic Plasite 7122 2. (300-350). 10-12. BR IN E Storage Epoxy Phenolic Plasite 7156 2. (250-300). 12-16. Epoxy Polyamine Plasite 9057 3. (300-400). 12-14. Epoxy Phenolic Plasite 7122 2.

10 (300-350). 10-12. Epoxy Phenolic Plasite 7156 2. (250-300). PRO CES S W AT ER Sto rag e 10-14. Epoxy Polyamine Plasite 9057 2. (250-350)). 40-50. Epoxy Plasite 4500 1 (1000- 1250). 40-50. Epoxy Plasite 4500 or 4500-S 1 (1000- 1250). 40-50. E V A POR A T O R S Novolac Epoxy Plasite 4550 or 4550-S 1 (1000- 1250). 12-14. Epoxy Phenolic Plasite 7122 2. (300-350). 35-45. Flake Pigment Vinyl Ester Plasite 4300 1 (875- 1125). SCRUBB ER S 10-12. Epoxy Phenolic Plasite 7156 2. (250-300). 12-15. Epoxy Plasite 9570 2. (300-375). 10-12. Epoxy Phenolic Plasite 7156 2. (250-300). 10-12. R EACTORS Epoxy Polyamine Plasite 7159 2. (250-300). 12-15. Epoxy Plasite 9570 2. (300-375).