CASEMENT HARDWARE FABRICATORS MANUAL - Caldwell …

1 ISSUE LEVEL 02U:\APPROVED MANUALS\MAN-0048\MAN-0048-01 CASEMENT HARDWAREFABRICATORS MANUAL2nd EditionINDEXKey featuresIntroduction to Caldwell CASEMENT HardwareAMC200 Series Hinge AMC210 Hinge DimensionsAMC216 Hinge DimensionsAMC220 Hinge DimensionsAMC224 Hinge DimensionsAMC210i Hinge with Integrated RestrictorAMC216i Hinge with Integrated RestrictorAMCSG Series AMC224SG Hinge DimensionsAMC228SG Hinge DimensionsAMC4000 SeriesAMC4010 Hinge DimensionsAMC4012 Hinge DimensionsAMC4000i Hinge DimensionsAMC5000 SeriesAMC5012 Hinge DimensionsAMC 59-5012 Channel Mounted Euro HingeAMC5000i Hinge with Integrated RestrictorFriction Adjustable Limit Device (Non-release)Friction Adjustable Limit Device (Key-release)Truth Limit DeviceTruth Friction Adjustor/Limit RestrictorTruth Key Release Limit DeviceTruth Ratchet Support Arm900/901 Series Restrictor230 Storm Catch211 Spring CatchAvailability Applicable StandardsTestingWarranty DetailsMaintenance Authorities 1234567891011121314151617181920212223242 526272829303030303031 HIGH QUALITY FRICTION HINGES AND LIMIT DEVICES.

2 PATENTED FRICTION HINGES TO EFFECTIVELY IMPROVE WINDOW SEALING. VARIOUS PRODUCTS AVAILABLE FOR COMMERCIAL AND DOMESTIC USES. PRODUCTS SUITABLE FOR TOP, BOTTOM AND SIDE HUNG VENTS. CATCHES FOR SECURELY CLOSING THE VENT. KEY FEATURESC aldwell HARDWARE (UK) LtdHerald Way,Coventry,CV3 024 7643 7900 Fax. 024 7643 7969 Email: Site: 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 1 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. Introduction to Caldwell CASEMENT HardwareTelephone 024 7643 7900 ISSUE LEVEL 01U:\APPROVED MANUALS\MAN-0048\MAN-0048-02 Friction HingesHigh quality Friction Hinges for a range of applications.

3 Friction Hinges with integrated RestrictorHigh quality Friction Hinges that have a built in Restrictor. Butt HingesPlease contact Caldwell for availability. Limit DevicesBar Restrictor type device for limiting the opening angle of a vent. These are available in releasable and non-releasable forms, for a wide range of applications. Face fitting RestrictorsThe 900 Series Restrictor offers ease of fitting, where in-channel bar typerestrictors are not intended to be fitted. Catches for securing CASEMENT SashesThe 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will need to be on friction stays, or have a limit device in place. Extra CASEMENT products detailed in other ManualsThere are detailed Manuals available for Folding Openers and Pivot HARDWARE (please contact Caldwell Technical Department).

4 - Folding Opener FABRICATORS MANUAL : request MAN-0002- Folding Opener Plus FABRICATORS MANUAL : request MAN-0034- 3000 Pivot FABRICATORS MANUAL : request MAN-0029 NOTE: IF YOU REQUIRE CASEMENT HARDWARE NOT SHOWN ABOVE, PLEASECONTACT Caldwell , AS THERE MAY BE OTHER PRODUCTS AVAILABLE 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 2 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC200 SERIES - TOP/BOTTOM HUNG HINGEST elephone 024 7643 7900 ISSUE LEVEL 01 DATASHT-00704 PART "A" INSIDE FRAMEMAX VENT WEIGHTMAX OPENINGSTACK HEIGHTAMC210 Inline 254mm (10") - ( " - 28") (85lbs)60 ( ") (16") - 1016mm (28" - 40") (125lbs)49 ( ") (22")1016mm - 1270mm (40" - 50") (160lbs)49 ( ") (24")1016mm - 1524mm (40" - 60") (180lbs)30 degrees (45 degrees with stop removed) ( ")AMC 4-BAR CHANNEL MOUNT PROJECTION HINGESH inge mounting: The use of M5 ( ) stainless steel panhead screws are recommended.

5 Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. Opening angle: For vents usedin high winds, requested limited opening ( for child safety), the use of an additional Limit/Friction devicemay be required ( AMC177& AMC419)."A"NOTE: DONOT SCALE 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 3 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC210 PROJECTION INLINE 4-BAR HINGET elephone 024 7643 7900 ISSUE LEVEL : DO NOT STACK HEIGHTSET ( ) HOLE10" ONLYHEAD/CILL( ) : INLINEVENT HEIGHT: ( ") TO (28")VENT WEIGHT: (85lbs) OPENING: 60 MOUNT USING OR M5 SS PAN HEAD 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 4 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level.

6 AMC216 PROJECTION INLINE 4-BAR HINGET elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00713 NOTE: DO NOT STACK HEIGHTINFORMATIONPROJECTION: INLINEVENT HEIGHT: (28") TO 1016mm (40")VENT WEIGHT: (125lbs)MAX OPENING: 49 MOUNT USING OR M5 SS PAN HEAD HOLEHEAD/CILL( ) ( ) 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 5 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC220 PROJECTION INLINE 4-BAR HINGET elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00714 NOTE: DO NOT STACK HEIGHTINFORMATIONPROJECTION: INLINEVENT HEIGHT: 1016mm (40") TO 1270mm (50")VENT WEIGHT: (160lbs)MAX OPENING: 49 MOUNT USING OR M5 SS PAN HEAD SCREWSSET HOLESET ( )HEAD/CILL( ) 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 6 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level.

7 AMC224 PROJECTION INLINE 4-BAR HINGET elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00715 NOTE: DONOT STACK HEIGHTINFORMATIONPROJECTION: INLINEVENT HEIGHT: 1016mm (40") TO 1524mm (60")VENT WEIGHT: (180lbs)MAX OPENING: 30 (or 45 with stop removed)MOUNT USING OR M5 SS PAN HEAD ( )HEAD/CILL( )SET HOLESET HOLEREMOVABLE SAFETY LIMIT STOP PROVIDED WITH 24" PROJECTION HINGES. LIMITS HINGE TO 30 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 7 of 31B ( 1 : 1 )All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC210i HINGE WITH INTEGRATED RESTRICTORT elephone 024 7643 7900 ISSUE LEVEL "A"Adjustable Limit StopSliding Arm BracketPART "A" INSIDE FRAMEMAX VENT WEIGHTMAX OPENINGSTACK HEIGHTAMC210iInline 254mm (10") 411mm - 584mm ( " - 23")40kg (80lbs)22 ( ")22 Max openingSecurity screw releases limit device (AMC499 key required to operate)Adjust opening by positioning the limit stopAMC210i INTEGRATED 4-BAR CHANNEL MOUNT PROJECTION HINGE.

8 FOR TOP/BOTTOM HUNG mounting: The use ofM5 ( ) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. NOTE: DONOT SCALE 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 8 of 31B ( 1 : 1 )All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC216i HINGE WITH INTEGRATED RESTRICTORT elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00703B"A"Hinge mounting: The use of M5 ( ) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. Adjust opening by positioning the limit stopStandard 16" Projection Hinge componentsAdustable Limit StopMount KLD Bracket so this angle does not exceed 50 PART "A" INSIDE FRAMEMAX VENT WEIGHTMAX OPENINGSTACK * (16")* - 1016mm ( " - 40") (125lbs)see diagram ( ")*: DIMENSION IS FOR THE HINGE ONLY, NOT INCLUDING RESTRICTORAMC216i INTEGRATED 4-BAR CHANNEL MOUNT PROJECTION HINGE.

9 FOR TOP/BOTTOM HUNG CASEMENTS."X" Pre-punched holesto locate limit stopKLD BracketSecurity screw releases limit device (AMC499 key required to operate) 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 9 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. SG SERIES - INLINE HINGES FOR CURTAIN WALLINGT elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00705 NOTE: DONOT SCALEPART HEIGHTVENT WEIGHTMAX OPENING"A""B" REF"C"STACK (24") - 1905mm (43" - 75")109kg (240lbs)22 ( ") ( ") ( ")( ") (28") - (56" - 87")140kg (308lbs)20 ( ") ( ") ( ")( ")"C"( )Vent Bar Set Hole("B")"A" SetHoleOptional Set Track HoleTrack Set Hole73mm (AMC220SG only)The "SG" series hinges are for heavy duty for large projection and Curtainwall Vents.

10 They are of Austenitic stainless steel andbrass support arm.(Double reinforced on 28" size)Extra long solid brass structural shoeEasy access friction adjusment screwFront loaded geometry provides ease of vent operation and holds vent open at desired positionStainless Steel adjustable limit stop is integrated into the track 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:02 Page 10 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level. AMC224SG PROJECTION INLINE HINGE FOR CURTAIN WALLINGT elephone 024 7643 7900 ISSUE LEVEL 02 DATASHT-00716 NOTE: DONOT SCALEINFORMATIONPROJECTION: INLINESTRUCTURAL GLASS VENTSVENT HEIGHT: (43") TO 1905mm (75")VENT WEIGHT: (240lbs)MAX OPENING: 22 INTEGRATED ADJUSTABLE STOPMOUNT USING OR M5 SS PAN HEAD SCREWSINTEGRATEDADJUSTABLE HOLESET HOLEHEAD/CILL( )HEAD/CILL( )SET HEIGHT 2013 Caldwell HARDWARE (UK) LimitedPublished on 30/10/2013 at 15:25:03 Page 11 of 31 All of the information shown on this data sheet was correct at the time of information however is subject to change and therefore it is advisable to check with Caldwell HARDWARE to ensure that you have the latest issue level.