Cast Aluminium Tooling Plate and Profile Block - …

1 LOW PRESSURE AND PROTOTYPE MOULD MAKINGJIGS AND FIXTURES(PROTOTYPE) TOOLSVACUUM TECHNOLOGYFOAM MOULDSBLOW MOULDING TOOLSCRYOGENICAUTOMOTIVE TOOLINGAEROSPACE INDUSTRYASTROPHYSICSPRINTING MACHINERYPACKING MACHINERYROBOTICSROTARY INDEXING TABLESCNC-SERIES PARTSCIRCLES AND RINGSGENERAL ENGINEERINGCast Aluminium Tooling Plate and Profile BlockrAalco has formed a working alliance with alimex to offerthree grades of their cast Aluminium Tooling Plate plus arange of cutting services. All grades can be supplied as full size plates, cut plates,circles, rings and irregular profiled length3300 mm 2600 mm 3670 mm 2520/3000 mm Technical Data ACP 5080 Machinability Weldability (WIG, MIG) Anodising Polishing properties Corrosion resistance Chemical composition TolerancesSurface finish Ra Thickness deviation Flatness (relating to thickness 6 mm)Tolerance in length for plates Tol.

2 (L / W) for cut plates Diameter Tolerances for Circles and Ringsup to approx. 1500 mm diameter up to approx. 2100 mm diameter Typical Mechanical and Physical PropertiesUltimate tensile strength Rm Yield strength Rp 0,2 Elongation A10 % (A5% for ACP6000) Hardness HB Density Thermal conductivity Electrical conductivity Modulus of elasticity Coefficient of thermal expansion Thickness range and sizesCast Aluminium Tooling Plate and Profile BlockThickness 15 mm 15 mm 10 mm 5 mm excellentgood (with , AA 5183) good, not decorative good very good5083 ( ) according to DIN EN 573-3 m +/- mm Dependent on thickness and size between and mm. The flatness refers to the total surface of theplate or a cut Plate . The flatness will not be reducedproportionally to a divided size. DIN EN 485-3 ISO 2768 - m (smaller on request) +/- mm (+ ")on demand240 - 280 MPa (N/mm2)110 - 130 MPa (N/mm2)16min.

3 G/cm3110 - 140 W/(mK) 16 - 19 MS/m (m/ mm2) ~35% IACS ~ * 10-6/K Thickness 5 100 mm 56810 12 15 20 25 3035 40 45 50 60 70 80 90 100 Max. width 2050 mm 2150 mm 1550 mm 1300 mm Thicknesses not listed and above 100 mm can be applied to both 5080 High precision, stress-relieved cast aluminiumplate with fine grain structure and low porosity, surfacemachined on both sides. Tight tolerances, high dimensionalstability and excellent processing characteristics make thisthe first choice for fixtures, tools and general in both metric and imperial 5080R ACP 6000 Max. length 3670 mm 2600 mm 3000 mm 2300 mm Thickness8 560mm15 560mm >560 800 mm >800 1000 mm excellentgood (with , AA 5183) good, not decorative good very good5083 ( ) according to DIN EN 573-3 on all sides-0/+3mm (smaller on request) according to DIN ISO 2768 - Laccording to DINEN 485-3-0/+3 mm (smaller on request) +/- mm on demand240 - 280 MPa (N/mm2)110 - 130 MPa (N/mm2)16min.

4 G/cm3110 - 140 W/(mK) 16 - 19 MS/m (m/ mm2) ~35% IACS ~ * 10-6/K Max. width 1550 mm 2150 mm 1400 mm 1550 mm Max. length 3670 mm 3000 mm Thickness 10 mm 5 mm excellentsuitable ( with SG-AISi5, AA 4043A) suitable, not decorative Al-Alloy type m+/- mm Dependent on thickness and size between and mm. The flatness refers to the total surface of the Plate or a cut Plate . The flatness will not be reduced proportionally to a divided size. according to DIN EN 485-3 DIN ISO 2768 - m (smaller on request) +/- mm min. 165 MPa (N/mm2)min. 105 MPa (N/mm2)3approx. g/cm3140 W/(mK) 19 - 24 MS/m (m/ mm2) ~36% IACS ~ * 10-6/K Thickness 5 100 mm width 1550 mm 1300 mm Thicknesses not listed and above mm can be applied to both sides.

5 ACP 5080 RSawn, stress-relieved cast Aluminium Plate withfine grain structure and low porosity, available in a very widerange of sizes from 8 mm to 100 mm in thickness. Tighttolerances and high strength combined with excellentdimensional stability during extreme machining make thisfirst choice for mould tools in challenging applications andprofile blocks from 100 mm up to 1000 mm in thickness. ACP 6000 High precision, stress-relieved cast aluminiumplate with fine grain structure and low porosity, surfacemachined on both sides for close tolerances. The 7xxxseries alloy has excellent machinability and adequatestrength. Supplied with foil protection to both 854810 Fax 01224 871982e-mail 838838 Fax02890 837837e-mail 5853600 Fax0121 5856864e-mail 638638 Fax01291 638600e-mail 842044 Fax01269 845276e-mail T NEWCASTLETel is a registered trademark of Aalco Metals LtdAalco is the UK's largestindependent multi-metalsstockholder.

6 Customers from everysector of UK manufacturing andengineering industry, whether small local businesses or largemultinational corporations, benefitfrom a cost-effective single sourcefor all their metals inventory that includesaluminium, stainless steel, copper,brass, bronze and nickel alloys in allsemifinished formsComprehensive processingservices providing items cut and/orfinished to customer requirementsEighteen locations bringing localservice to every corner of the UKOngoing investment intechnology and logistics to ensureon-time deliveryNo order is too large or too smalland Aalco of fers a responsive andcompetitive service for supplyinganything from single item orders tomajor JIT contracts, tailoring thisservice to the individual your requirement, inwhatever quantity, your local Aalcoservice centre is ready and willingto satisfy your needs.

7 For a quotation,for further information, moreextensive technical information,advice on product selection or toplace an order, please contact yourlocal Aalco Service Centre or refer tothe web 461700 Fax01296 339923e-mail 884200 Fax01268