CATALOGUE INDEX - Home Page - Trojan Trailer …

1 INDEXPage:Page:Description;(alphabetical ly):Description; (alphabetically):AxlesAxle & Spring FittingsBearings & KitsBearing LubricatorsBoat Rollers & FittingsBody HardwareBrake PadsBrake Hoses & KitsBrake TubingBreakaway KitBridge ClipBundy TubingCable Guide & AdjusterCable Kits - Mech BrakesCable - ElectricalCalculating Stud PatternsCalipers - Hydraulic & MechCaliper Mount YokesClips - Brake TubingControllers - ElectricCopper TubingCorner Jack & HandleCouplemateCouplings - Braked & Non BrakedCoupling LockCoupling Spare PartsD-ShacklesDefender Wheel ClampDisc Brake Hub Sets & SparesDisc Brake Calipers & SparesDrop-Lock Catches & Eye PlatesDrum Brakes HydDrum Brakes ElecDuratorque SuspensionsElectrical Cable - 5 CoreElectrical Plug HoldersElectric Brake Hub Kits & SparesElectric Brake Operating EquipmentElectric Jockey StandsExtension Tow MirrorsFlag BagFull Beam

2 AxlesGrease CapsGuardian Coupling LockHinge Straps & PinsHoses & Hose KitsHub Kits - Electric & HydraulicHub Kits & Spares - Non Braked - 1500kgHub Kits & Spares - Non Braked - 2000kgHydraulic Drum Brake Kits & SparesHydraulic Disc Brake Kits & SparesHydraulic Calipers & Spares11,1218163432,3321,221015158151588 3621010157,81525351,32912129910215613,14 363667,827353411,12162921155,63459101711 5,1725,26,2719,203735a372134b61118241115 ,36152538-392132,332216293519,20221828-3 713,1434b212021,221,32430,3128351834b232 91630,313033 Hydrastar Brake EquipmentHydraulic Master Cylinders & SparesHydraulic Brake Hoses & KitsJockey Wheels, Jockey Stands & SparesLeaf Springs & KitsLED LightsLevelsLights - SubmersibleLynch PinsLoad LevellerMagnets - Electric BrakesMaster Cylinders & SparesMaster Cylinder Mounting BracketMechanical Override CouplingMechanical Brake Operating EquipmentMudguardsOil SealsOverride CouplingsP ClipsPark Brake LeverPark Leg & HandlePoint of Sale ProductsR ClipsRollers - BoatSafety Chain & ShacklesSeals - GreaseSentry Wheel ClampSpare Wheel MountSprings - LeafSpring BoltsSpring FittingsShin ProtectorStub Axles (refer Hub Kit Type)

3 Submersible LightsSuspension - DuratorqueSway ControlTail Gate CatchesTandem Suspensions - Leaf SpringTrailer Body HardwareTrailer CouplingsTrailer MudguardsTrailer WinchesTow Balls & CoversTow Extension MirrorsU-Bolts & PlatesWeight Distributing HitchWheelsWheel ClampsWheel Nuts & StudsWinches - Manual/ElectricWinch Wires & RopesWobble RollersMELBOURNEUnit 5, 25-27 South Link, DandenongMelbourne, Victoria email: PHONE ph: 1800 059 899 FREE FAX fax: 1800 008 276 TRAILCOM LIMITED WARRANTS that they will replace or repair without charge, any Trojan brand Trailer component, manufactured by themselves, which proves to be defective in material or workmanship within a period of twelve months from date of Warranty covers normal use and does not cover damage which results from alteration, misuse, accident, neglect or improper installation, operation or LIMITED s obligation under this warranty is limited to the repair or replacement of the defective component.

4 In no event shall TRAILCOM LIMITED be liable for any consequential, indirect or incidental damage of any kind incurred by reason of the manufacture, sale, or use of any defective component. Nor will they be responsible for any charges for repairs carried out to be defective components by people other than themselves unless prior authorization has been granted in sold by TRAILCOM LIMITED under the Trojan brand name but that are not manufactured themselves are covered by the warranty given by the manufacturer of such MONTH LIMITED that are used on the roads in Australia must comply with the applicable australian Design Rules (ADR). Some of the more common rules are as follows:NB:This information should be used as a guide only as rules in each state may differ. For more detailed information, contact the relevant Government websites listed below:BRAKING:Trailers up to 750kg gross mass do not require brakes.

5 Trailers 750 to 2000kg gross mass require brakes on at least one axle. Can be operated by override system. Trailers 2000kg to 4500kg gross mass require brakes on all wheels. Operation to be driver controlled and to include a breakaway system which will automatically apply the Trailer brakes should it become detached from the tow :Trailers may have axles grouped and can be non load sharing if, when in tandem, the axles are no more than 2 metres apart or if three axles are fitted, these are no further than metres apart overall and that each axle and its wheels and tyres are rated at 120% of the aggregate Trailer mass (ATM). australian DESIGN Couplings are the snap lock type and suit 50mm tow balls. These Couplings comply with australian Standard (1994). The Couplings have a galvanised finish, ball adjusting screw and padlock COUPLINGS & 5, 25-27 South Link, DandenongMelbourne, Victoria email: PHONE ph: 1800 059 899 FREE FAX fax: 1800 008 276 NON BRAKED COUPLING - 2000KG CAPACITY2000KG CAPACITYCOMPONENTS: PT4000 Trigger and Spring PT4001 Lock Pin and Spring PT4002 Handle and Assembly PT4003 Adjustment ScrewPART NUMBER:616202 - 2 HOLE MOUNT COUPLINGNON BRAKED COUPLING - 6000KG CAPACITY6000KG CAPACITYThis coupling suits a 70mm NUMBERS:614070 - 6000kg NON BRAKED COUPLING (This is paint finish).

6 614075 - T/BALL 70mm 1 1/2 SHANK (Also refer to page 28).614080 - PLATE TO SUIT 614070 COUPLINGMECHANICAL BRAKE BACK FRAME & MOUNT Assembly NUMBER: 201679 MASTER CYLINDER BRACKET & LEVER ASSEMBLY Assembly only - Flip Down HandlePART NUMBER: 201680 (Lever Assy only)PART NUMBER: 201681 (Lever Assy inc 3/4 Master Cylinder)MASTER CYLINDERS AND SPARESPART NUMBER: DESCRIPTION:PT10391 3/4 Bore Master Cylinder PT10392 7/8 Bore Master CylinderPT1086 Seal Kit 3/4 BorePT1090 Seal Kit 7/8 BorePT1040 Cap 3/4 BorePT10402 Cap 7/8 BorePT1041 Reservoir 7/8 Bore ELECTRIC BRAKE COUPLING - 3500KG CAPACITY3500KG CAPACITYCOMPONENTS: PT4000 Trigger and Spring PT4001 Lock Pin and Spring PT4002 Handle and Assembly PT4003 Adjustment ScrewPART NUMBER:614010 - 4 HOLE MOUNT COUPLINGOVERRIDE BRAKING COUPLING - 2000KG CAPACITY2000KG CAPACITYCOMPONENTS.

7 PT4000 Trigger and Spring PT4001 Lock Pin and Spring PT4002 Handle and Assembly PT4003 Adjustment Screw PT4004 Reverse Lock PT4005 Head and Shaft AssemblyPART NUMBER:201678 - 4 HOLE MOUNT COUPLING Handle flips down measure PCD on a 4-Stud Wheel: Measure from the centre of one stud to the opposite stud. NB:Correct drill size for Trojan Studs (spline dia) is 1 7/32" or OF CALCULATING:4-STUD PCD"X"in " " " " ""X" in :100mm4"4 1/4" 110mm4 1/2"Common Wheels:BMW / Honda / Holden / GeminiMiniEscort / CortinaDaihatsu Charade / RX Series MazdaMost Japanese / Triumph 2000 / Morris 1100 - 13004-STUD PCDTo measure PCD on a 5-Stud Wheel: Measure from the centre of one stud to the centre of the next stud. Then calculate PCD using the chart below. NB:Correct drill size for Trojan Studs (spline dia) is 1 7/32" or OF CALCULATING:5-STUD PCD"X"in " " " " " " " " " " " " " " ""X" in :4"4 1/4" 4 1/2"4 3/4"5"5 1/2"6"6 1/2"100mm108mm112mm120mm130mm140mm160mmC ommon Wheels:AP5, AP6 ValliantPre-HQ Holden & ToranaZephyr / VJ Valliant /FalconHQ Holden / XJ6 Jaguar58PA Vauxhall / DeltaBroncoLandroverCamryMercedesBMW / 6&8 Cyl CommodoreFord Transit5-STUD PCDXXPCDP itch Circle DiameterPCDP itch Circle DiameterMELBOURNEUnit 5, 25-27 South Link, DandenongMelbourne, Victoria email: PHONE ph: 1800 059 899 FREE FAX fax: 1800 008 Non Braked Hubs are manufactured in SG iron and are galvanised for protection against Hub Kit includes: One Studded Hub, Nuts, Bearings, Seal, Grease Cap,Slotted Nut, Split Pin and Washer.

8 Capacity is 1500kg per BRAKED HUB KITSHUB KIT - 1500kg prHOLDEN BEARINGSHT HOLDEN DRILLINGHT HOLDEN DRILLING5 x 4 1/4" x 7/16"5 x 4 1/4" x 7/16"HUB KIT - 1500kg prHOLDEN BEARINGSHT HOLDEN DRILLING5 x 4 1/4" x 7/16"Components: 606004 Studded Hub PT1153 Bearing Kit PT10137 Seal Kit PT1008 Axle Nut Kit PT1007 Grease Cap PT1001 7/16" Wheel NutsComponents:080025 Components: 995055 Studded PT1153 BearingK PT10137 Seal Kit PT1008 Axle Nut PT1007 Grease Ca PT1002 1/2" WheComponents:0844 STUB AXLES TOPart Number: Description:995020 To suit Holden Bearings - 38mm dia - 190mm long995022 To suit Holden Bearings - 32mm dia - 190mm longHUB KIT - 1500kg prHOLDEN BEARINGSFALCON DRILLINGFALCON DRILLING5 x 4 1/2" x 1/2"5 x 4 1/2" x 1/2"HUB KIT - 1500kg prHOLDEN BEARINGSFALCON DRILLING5 x 4 1/2" x 1/2"Components: 606006 Studded Hub PT1153 Bearing Kit PT10137 Seal Kit PT1008 Axle Nut Kit PT1007 Grease Cap PT1002 1/2" Wheel NutsComponents:080035 Components: 606006 Studded Hub PT1155 Bearing Kit PT10139 Seal Kit PT1008 Axle Nut Kit PT1007 Grease Cap PT1002 1/2" Wheel Nuts Components:080036 HUB KIT - 1500kg prHOLDEN BEARINGSHQ HOLDEN DRILLINGHQ HOLDEN DRILLING5 x 4 3/4" x 7/16"5 x 4 3/4" x 7/16"HUB KIT - 1500kg prHOLDEN BEARINGSHQ HOLDEN DRILLING5 x 4 3/4" x 7/16"Components.

9 606008 Studded Hub PT1153 Bearing Kit PT10137 Seal Kit PT1008 Axle Nut Kit PT1007 Grease Cap PT1001 7/16" Wheel NutsComponents:080040 Refer Pages 11 & 12 for AxlesMELBOURNEUnit 5, 25-27 South Link, DandenongMelbourne, Victoria email: PHONE ph: 1800 059 899 FREE FAX fax: 1800 008 276 HUB KIT - 1500kg prHOLDEN BEARINGSLANDCRUISER DRILLINGLANDCRUISER DRILLING6 x 5 1/2 x 1/2 6 x 5 1/2 x 1/2 LANDCRUISER DRILLING6 x 5 1/2 x 1/2 HUB KIT - 1500kg prFALCON BEARINGSFALCON DRILLING FALCON DRILLING 5 x 4 1/2 x 1/2 5 x 4 1/2 x 1/2 FALCON DRILLING5 x 4 1/2 x 1/2 Pages 11 & 12 for AxlesThese are 'HEAVY DUTY' Hub Kits that are rated at 2000kg per pair. They feature a Hub that has the facility to bolt on 'Disc Brake Rotors' allowing the upgrade to brakes at a later date if required.

10 The 'Stub Axle', which is to be ordered separately, is fitted with a 'Yoke' for mounting a Brake BRAKED HUB KITS& COMPONENTSPart Number: Description:994297 Complete with mounting yoke for calipers 38mm dia - 300mm longSTUB AXLES TO SUIT ABOVE HUB KITSPart Number: Description:630135 Hub & Studs - 5 x 4 1/2 x 1/2630140 Hub & Studs - 5 x 4 3/4 x 7/16630155 Hub & Studs - 6 x 5 1/2 x 1/2PT1129 Bearing Kit - LM44649 outer - LM 48548 innerPT10141 Grease SealPT1140 Grease Cap - 2" diaPT1132 Grease Cap - 52mm diaPT10081 Axle Nut KitPT1001 7/16 Wheel NutsPT10021/2 Wheel Nuts- COMPONENTS- COMPONENTSHUB KITSHUB KITS- COMPONENTSS tudding Part Number: Wheel Type:5 x 4 1/2" x 1/2" 083335 FALCON5 x 4 3/4" x 7/16" 083340 HOLDEN HQ6 x 5 1/2" x 1/2" 083355 LAND CRUISERHUB KITSMELBOURNEUnit 5, 25-27 South Link, DandenongMelbourne, Victoria email: PHONE ph: 1800 059 899 FREE FAX fax: 1800 008 Pages 11 & 12 for AxlesTrojan Hydraulic Drum Brakes are suitable for a wide range of Trailer applications but are not recommended for fitment to boat trailers.