Transcription of Centerfire Consumable Series - Bernard
1 Issued Feb. 2017 Index No. Consumable SeriesMIG (GMAW) Welding ConsumablesQuick SpecsBernardA Divison of Miller Electric Mfg. Co. 449 West Corning Road, Box 667 Beecher, Illinois 60401 USAP hone: 1-855-MIGWELD (644-9353) (US & Canada Only) +1-519-737-3000 (International)Fax: 708-946-6726 For more information, visit us at ComponentsContact Tips Nozzles Diffusers / Tip HoldersInsulatorsApplications ShipbuildingTrailer FabricationHeavy Equipment Manufacturing Compatible With BTB Series MIG GunsNEW! Clean Air SeriesDura-Flux Fixed Liner SeriesFILTAIR Fume Extraction Series Legacy Q-Gun and S-Gun SeriesWire " to 1/8" ( to mm) Centerfire Series Consumables are easy-to-use and high performing. Developed with the user's cost consideration in mind, Centerfire Series Consumables provide better arc starts, less spatter and more consistent welds, while lasting up to three times longer than most nozzle keeps contact tip centered for better weld placement and less spatter.
2 Holds tips fixed at 1/4" or 1/8" recess, flush, or 1/8" stick insulator extends life and withstands heat Nozzles have a built-in spatter shield that smooths and concentrates gas glow for less weld oxidation and Contact Tips have a tapered base to improve conductivity. Diffuser mates securely with contact tip for better HD Consumables are designed for shipbuilding, trailer fabrication and other heavy manufacturing operations. These heavy-duty nozzles feature an easily removable and replaceable nozzle cone (the most frequently damaged part of the nozzle), thicker walls and a new, high temperature to create new wear surfaces and extend tip lifeNo tools needed to change nozzles and contact tipsBetter arc starts, less spatter, more consistent welds2 Centerfire SeriesSmall Centerfire Gas Diffusers and NozzlesNozzlesNS-5800C 5/8" Bore, Flush, .875" , CopperNS-5818C 5/8" Bore, 1/8" Recess, .875" , CopperNS-5800B 5/8" Bore, Flush.
3 875" , BrassNS-5818B 5/8" Bore, 1/8" Recess, .875" , BrassNS-1218C 1/2" Bore, 1/8" Recess, .875" , CopperNS-1200B 1/2" Bore, Flush, .875" , BrassNS-1218B 1/2" Bore, 1/8" Recess, .875" , BrassNS-FLX Self-Shielded Conversion Kit(Includes tip holder and both insulators)NST-3800B 3/8" Bore, Flush, .875" , BrassNST-3818B 3/8" Bore, 1/8" Recess, .875" , BrassNST-38 XTB 3/8" Bore, 1/8" Extension, .875" , BrassN-3400C 3/4" Bore, Flush, " , CopperN-3418C 3/4" Bore, 1/8" Recess, " , CopperN-3414C 3/4" Bore, 1/4" Recess, " , CopperN-3418B 3/4" Bore, 1/8" Recess, " , BrassN-3414B 3/4" Bore, 1/4" Recess, " , BrassN-5800C 5/8" Bore, Flush, " , CopperN-5818C 5/8" Bore, 1/8" Recess, " , CopperN-5814C 5/8" Bore, 1/4" Recess, " , CopperN-5818B 5/8" Bore, 1/8" Recess, "., BrassN-5814B 5/8" Bore, 1/4" Recess, " , BrassNT-3800C 3/8" Bore, Flush, " , CopperLarge Centerfire Gas Diffusers and NozzlesD-1 Diffuser'T' Series Tip-see chart 'TT' Series Tip-see chart rightDiffusers, nozzles and contact tips are available in packages of 10 and insulators are available in packages of 5 Available Parts4523 RInsulatorDS-1 Diffuser'T' Series Tip-see chart 'TT' Series Tip-see chart Holder7010024 Insulator7010059 InsulatorNozzles-see right3 Liner Trim Guidelines'T' Series Contact Tips ( " ) Centerfire Contact Tips'T' Series [ mm]'TT' Series Contact Tips ( " )'TT' Series [ mm]Standard Installation1.
4 Install insulator over Trim liner as per the directions Torque diffuser onto neck to approx. Insert contact tip into Thread nozzle onto diffuser / contact tip and tighten firmly by HD Gas Diffusers and NozzlesAvailable Parts Couple the Centerfire HD Nozzle Body (N-HDC) with a Centerfire HD Nozzle Cone to form a complete Centerfire HD Nozzle. One nozzle body and one nozzle cone required, order separately. Use Centerfire HD Nozzles with standard Centerfire 4423R Insulator Caps, D-1 Gas Diffusers and 'T' Series Contact HD Consumbale Series Installation1. Install insulator over Trim liner as per the directions Torque diffuser onto neck to approx. Insert contact tip into Thread nozzle body onto diffuser / contact tip and tighten firmly by Thread nozzle cone onto nozzle body and tighten firmly by Centerfire Gas Diffusers and NozzlesNW-3418C 3/4" Bore, 1/8" Recess, " , CopperNW-3414C 3/4" Bore, 1/4" Recess, " , CopperNozzlesTo know the optimal length to trim your liner simply find your diffuser part number from the list below and trim to the corresponding 9/16" ( mm) DS-1 9/16" ( mm) DW-1 1/4" ( mm)D-1T 13/16" ( mm) D-1T-5 13/16" ( mm) DS-1T 5/8" ( mm)
5 DW-1 DiffuserTHW-1 Tip Holder'T' Series Tip-see chart belowNozzles-see 1 1/2"1 1/4"1"3/4"1/2"1/4"09/16" 13/16" " 7/8" " BodypiTseireS'T't belowrahcees-1-DDiffuser3414341858145818 4423 RInsulatorAvailable in packages of 10 contacts , nozzle cones and bodies and contact tips are available in packages of 10 and insulators are available in packages of 5(3/4" Bore, 1/4" Recess, " )(3/4" Bore, 1/8" Recess, " )(5/8" Bore, 1/4" Recess, " )(5/8" Bore, 1/8" Recess, " ) " ( mm) " ( mm) "( mm) "( mm) " ( mm) "( mm)T-0621/16"( mm) "( mm)T-0785/64" ( mm)T-0943/32" ( mm)T-1097/64" ( mm)T-1251/8" ( mm) " ( mm) " ( mm) " ( mm) "( mm) "( mm) "( mm)TT-0621/16" ( mm) " ( mm)T-047AL3/64" ( mm)T-062AL1/16" ( mm)Aluminum Specific Contact Tips ( " )Distributed By: 2017 BernardSubject to Change The information presented in this spec sheet is accurate to the best of our knowledge at the time of printing.
6 Please visit for the most up-to-date Contact Tips, Nozzles, and Diffusers are manufactured by Bernard . Bernard , Miller , Tregaskiss , Centerfire , Q-Gun and T-Gun are trademarks of Illinois Tool Works, Inc. Other brands mentioned are for reference only and are the registered trademarks of their respective companies. Illinois Tool Works, Inc. is not affiliated with these other Conversion SeriesGun ManufacturerGun ModelDesired Nozzle / Diffuser StyleAdapterInsulatorDiffuserContact TipNozzleBernard Q-Gun , EZ Feed II, H, FSmallNot Required4323 RDS-1 Select from tips on page 3 Select from nozzles on pages 2-3 Note: use small nozzles with small diffusers and large nozzles with large diffusersLargeNot Required10012D-1 Binzel ALPHA 2, ALPHA 2 AutomaticSmallNot Required4323 RDS-1B2 LargeN/AN/AN/AALPHA 3, ALPHA 3 AutomaticSmallNot Required4323 RDS-1B3 LargeNot Required4323RD-1B3 ALPHA 4, ALPHA 4 AutomaticSmallN/AN/AN/ALargeNot Required4323RD-1B4 OMEGA 4 SmallN/AN/AN/ALargeNot Required4323RD-1B04 Lincoln 100 LSmall13800204323 RDS-1 LargeN/AN/AN/AMagnum 250 Small13800054323 RDS-1 Large138000510012D-1 Magnum 300, Magnum 400 SmallNot Required4323 RDS-1 TLargeNot Required4423RD-1 TMagnum 500 Small13800174323 RDS-1 Large138001710012D-1 Magnum Pro 300 SmallN/AN/AN/ALargeNot Required4323RD-1LP3 Miller XR EdgeSmall13800184323 RDS-1 Large138001810012D-1XR30A, XR-W, Roughneck.
7 PythonSmallNot Required4323 RDS-1 LargeNot Required10012D-1 Aluma-Pro SmallNot Required4323 RDS-1 APLargeNot Required10012D-1 APOXO APXS mallNot Required4323 RDS-1 LargeNot Required10012D-1 Tregaskiss Former TOUGH GUN Semi-Automatic Series or the former Bernard T-Gun SmallNot Required4323 RDS-1 TLargeNot Required4423RD-1 TTweco 160 Mini MigSmall13800204323 RDS-1 Large138002010012D-1No. 1 Small13800194323 RDS-1 Large138001910012D-1No. 2 Small13800054323 RDS-1 Large138000510012D-1No. 3, No. 4, Tuff-n-Lite, Supra XT (HD Consumables) SmallNot Required4323 RDS-1 TLargeNot Required4423RD-1 TSpraymaster 450 SmallNot Required4323R (2 Required)DS-1 TLargeNot Required4423RD-1 TNo. 5 SmallN/AN/AN/ALargeNot Required4423RD-1T-5 ELC 250, ELC 350, Spraymaster 250, Spraymaster 350 Small13800124323 RDS-1 Large138001210012D-1 ELC 450, EL 450, EL 600, Supra XT (EL Consumables)Small13800174323 RDS-1 Large138001710012D-1 Conversion Installation1.
8 Install conversion adapter (if required).2. Install insulator cap over conversion Proceed with Standard or Centerfire HD Series parts management and improve performance by converting all of your MIG guns to Centerfire Contact Tips, Nozzles and Diffusers. Find your MIG gun make and model on the left, then follow the chart to the right for parts needed to upgrade.