ChallengerIM2 - ET Systems

1 1ET 500 INSTALLERS MANUAL2006(Remove these pages when done and issue the balance of thisbooklet to the end-user)21. WHAT S IN THE BOX A list of contents you will receive with this product and technical specifications2. WHAT S NOT IN THE BOX A list of optional accessories available for this product. Please contact your supplier for more RECOMMENDED TOOLS A list of tools recommended for the installation of this product4. IMPORTANT: BEFORE INSTALLING What you need to know before installing this ENSURE THAT YOU READ AND UNDERSTAND THIS SECTIONBEFORE INSTALLING THE section highlights any special warnings and INSTALLING THE HARDWARE6.

2 WIRING & SCHEMATICS7. PROGRAMMING & SELECTING MODE OPTIONS6710151853 Gate mechanicsCabling requirementsBase plate mountingGearbox mountingMounting the rackMounting and adjusting the limit actuatorsAdjusting motor final positionINDEX3IN THE BAG 4 x M10 J-bolts 8 x M10 machine nuts 8 x M10 flat washers 4 x M10 nylock nuts 1 x adjustable base plate 1 x anti-lift BOX WITH POLE RING MOTOR SUPPLY UNIT ACPRESENT LED (ACDC ONLY) SIDE VENT TO GAINACCESS TO MOUNTING FOR MANUAL RELEASEF igure S IN THE BOXMOTOR UNIT COIMPLETE(see below for identification of operator components) 2 x M8 nylock nuts 2 x M8 square flat washers 2 x limit actuators 2 x self-tapping screws & guides 1 x bottle gearbox oil (80W/90) 2 x manual release RELEASE ASSEMBLY10.

3 GEARBOX11. 12V BATTERY12. PSU POWER SUPPLY UNIT FORET-500 ACDC (ET-500 12V COMESWITH PLUG-IN TRANSFORMER).13. OIL FILLER PORT14. MAGNETIC REED LIMIT SWITCHES15. PINION GEAR12345678121579101413114 TECHNICAL SPECIFICATIONSPOWER SUPPLY1 AT GATEET-500 12 VET-500 ACDCTECHNICAL DATAMAXIMUM ABSORBED CURRENT@ 220V AC SUPPLYMOTOR VOLTAGEMAXIMUMSTARTING THRUSTMAXIMUM RATEDRUNNING THRUSTGATE SPEED2 DUTY CYCLE AT RATEDRUNNING THRUSTOPERATING TEMPERATURERANGEANTI-CRUSHINGSENSINGUNIT MASSMAXIMUM GATELENGTHMAXIMUM GATE WEIGHTAUXILIARY OUTPUT FORANCILLIARIESBATTERY CHARGE VOLTAGE1 - Alternate source of supply is a solar charger or on 12V model an inline on plate transformer at gate2 - When measured with mains of 230V AC and battery

4 Fully charged and gate running load of 5kgF maximum. Lowerload = higher speed. Higher load = lower - 12V 7AH battery fully charged4 - PSU power supply unit ET-500 ACDC model only16V AC 1 AMP via220-16V AC transformer190mA12V DC< 30kgF set22kgF set17m/min20%3 @ running thrustless than 10kgF-10 / +50 (incl. battery &plug-in transformer9m500kg12V DC at DC220V, +/-10%, 50Hz3A12V DC< 30kgF set22kgF set17m/minELECTRONIC9m500kg12V DC at DC100% on PSU4 20%battery3 backup @running thrust less (incl. battery &PSU)-10 / +50 oCWHAT S IN THE BOX5 WHAT S NOT IN THE BOXOPTIONAL EXTRAS 1, 2, 3, 4, or 6 button transmitters Safety infra-red beams or other safety device Free-exit loop detector Multi-user receiver Keypad or other trigger device for pedestrian open Fasteners and fixings for attaching rack to gate investigate the best type for your gate leaf material.)

5 Anti-theft bracket & lock Padlock for anti-lift bracketPLEASE CONTACT YOUR PRODUCT SUPPLIER FOR MOREINFORMATION OR TO ORDER THE TOOLS electric drill and assorted drill bits13mm spanners/ blade flat screwdriverPH02 Phillips screwdriverhacksawtape measurespirit levelshovelsidecuttersangle-grinder7 BEFORE INSTALLINGBEFORE ATTEMPTING TO INSTALL A SLIDE GATE OPERATOR,PLEASE BE CERTAIN YOU HAVE READ ANDUNDERSTOOD THE FOLLOWING:The following are points to note before installing your new slide gateoperator:1. Gate mechanics2. Cabling requirements3.

6 Model type application1. GATE MECHANICSa) Gate Leafb) WheelsRecommended wheel type and size for this automationis steel or steel alloy, machined or cast wheels of at least100mm diameter using sealed roller bearings (see next page).For wheel profile, see the three types below:Gate leaf must be sound and of sufficient constructionto withstand an operator of this type (see technicalspecifications).Gate leaf should be straight and true with minimaldeviation to the facia that the rack must attach to (no banana-effect ).RECOMMENDEDSECOND OPTIONPROBLEMATICF igure 8mm90owheelwheelwheeltracktracktrack8c) GuidesRECOMMENDED TYPES OF GUIDE AND WHEELSd) Gate TravelUsing a fish-scale, as shown below, pull the gate fully openand fully closed.

7 For optimum duty cycle, ensure that themaximum resistance at any point does not exceed the recommended track type in figures on page track must be secure, straight, level and free of allobstructions. Install physical stopper at the ends of thegate travel to avoid the gate over-running the ends of thetrack as shown in figure recommended vertical guide type is nylon wheelencasing a sealed bearing (see sample below).e) Tracksealed roller bearingmechanicalgatestoppersFigure INSTALLING9 CABLING REQUIREMENTS3. MODEL TYPE APPLICATIONET-500 ACDC = high traffic commercial modelET-500 12V = low traffic domestic model2.

8 CABLING REQUIREMENTSB efore mounting the operator ensure your cabling and conduiting arein place to prevent any inconvenience at a later stage. Allow forspares in case of faulty cable & breakages (especially importantwhen using low specification cable). If installing an intercom,remember to allow for sufficient cable cores for all the uses onthe system as per manufacturers cabling Intercom gate station (check with intercom supplier specifications)2. Safety infra-red beam power (2-core)3. Safety infra-red beam power & switch (4-core)4. Courtesy lights (twin + earth )5.

9 Free exit loop ( silicone insulated)6. Primary power:a) ET-500 12V (16V AC) - twin: min 0,5b) ET-500 ACDC (220V AC) - twin + earth: 1,0c) ET-500 12V internal in-line transformer (220V AC) - twin + earth: 1,07. From intercom internal equipment (check with intercom supplier specifications)8. Optional earth-rod for high lightning strike areas (preferably use household earth leakage)56731244810 INSTALLING HARDWARE - BASE PLATE MOUNTINGC able entryRecommended 20mm - 25mmclearance between baseplate andplinth300mmConcrete plinthMin = 30mmMax = 50mmGate edgeEdge of baseplate300mm500mmBaseplateNylock nutFlat washerFlat washerMachine nutMachine nutM10 J-BoltFigure TIP.

10 Cast motor and track plinth as one piece wherever possibleOnce motor hasbeen installed, theanti-lift bracket canbe used as the gearbox has been mounted, proceed to Step 2 - Mounting Of RackGearbox MountingBefore mounting the gearbox on a base plate that has been newly cast,ensure that you have allowed sufficient time for the concrete to set and cureas movement will detrementally affect the sturdiness of your motor note:When positioning the gearbox, you should allow a minimum of 5mm betweenthe facia of the pinion and the facia of the gate leaf so as to avoid the gateleaf scraping against the the 2 x M8 nylock nuts with 2 x 8mm flat washers to fasten your gearbox tothe base minINSTALLING HARDWARE - GEARBOX MOUNTINGDISPENSE OILA dry gearbox is manifested byexcessive gearbox noise andcan cause difficulty in manualreleasing of unit (80W/90transmission oil).