CHAPTER 10 Naval Aviation Maintenance Program Standard ...

1 COMNAVAIRFORINST 15 Feb 2008 10-i CHAPTER 10 Naval Aviation Maintenance Program Standard Operating Procedures (NAMPSOPs) Table of Contents Maintenance In-Service Training Program (NAMPSOP).. 1 1 1 3 8 Figure : OJT Syllabus (Sample).. 12 Figure : NAVOSH/Safety 13 Figure : NAMP Training 14 Figure : NAMP Training Requirements (continued).. 15 Figure : NAMP Indoctrination 16 Figure : Qualification/Certification Record (Left Side).. 17 Figure : Qualification/Certification Record (Right Side).

2 18 Fuel Surveillance Program (NAMPSOP).. 19 19 19 Responsibilities; O-Level and I-Level Commander, Fleet Readiness Center (COMFRC) 19 Aircraft Fuel Sampling 22 Test Cell Fuel Sampling 23 Navy Oil Analysis Program (NOAP) (NAMPSOP).. 24 24 24 Figure : Oil Analysis Request (DD 2026) (Front).. 29 Figure : Oil Analysis Request (DD 2026) (Back).. 30 Aviators Breathing Oxygen (ABO) Surveillance Program (NAMPSOP).. 31 31 31 COMNAVAIRFORINST 15 Feb 2008 10-ii Hydraulic Contamination Control Program (NAMPSOP).

3 36 36 36 Responsibilities; O-Level, IMA/FRC 37 Figure : Hydraulic Contamination Control 41 Figure : Hydraulic Contamination Control Qualification/Certification 42 Figure : Hydraulic Contamination Control Qualification/Certification Worksheet (continued).. 43 Figure : Hydraulic Contamination Control Trend Analysis Chart (Sample).. 44 Tire and Wheel Maintenance Safety Program (NAMPSOP).. 45 45 45 Responsibilities; O-Level, IMA/FRC 46 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level49 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued) .. 50 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued) .. 51 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued).

4 52 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - 53 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued).. 54 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued).. 55 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level (continued).. 56 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - 57 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).. 58 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).

5 59 COMNAVAIRFORINST 15 Feb 2008 10-iii Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).. 60 Figure : Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - I-Level (continued) .. 61 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - 62 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).

6 63 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).. 64 Figure : Support Equipment/Armament Weapons Support Equipment Tire/Wheel Maintenance Qualification/Certification Requirements - FRC/AIMD (continued).. 65 Quality Assurance (QA) Audit Program (NAMPSOP).. 66 66 66 Work Center, Program , and Special 67 Oil Consumption Program (NAMPSOP).. 70 70 70 Wing and O-Level 70 Fleet Readiness Center (FRC).. 72 Figure : Engine/Gearbox Oil Consumption Record (Sample).. 73 Naval Aviation Maintenance Discrepancy Reporting Program (NAMDRP) (NAMPSOP).. 74 74 74 Organizational and IMA/FRC 76 In-Service Support Center (ISSC)/Fleet Readiness Center (FRC).. 77 Engineering ISSC Responsibilities for Processing EI, HMR, HMR/EI and CAT I and II PQDR 78 Exhibit Handling Procedures.

7 86 Hazardous Material (HAZMAT) 89 COMNAVAIRFORINST 15 Feb 2008 10-iv Engineering Investigations (EIs).. 90 Product Quality Deficiency Reports (PQDRs).. 90 Acceptance Inspection Deficiency Report (AIDR).. 92 NAMDRP Web Site EI, HMR, HMR/EI, PQDR (CAT I and CAT II), and AIDR Submittal 94 Technical Publications Deficiency Reports (TPDRs) and Non-Web 99 Baseline Technical Deficiency Report and Non-Web 102 Figure : EI Process 105 Figure : PQDR Process 106 Figure : AIDR Process 107 Figure : NAMP Indoctrination 108 Figure : Partial Listing of In-Service Support Centers (Equipment Supported).

8 109 Figure : Workload 110 Figure : Aviation EI, HMR, PQDR Message 111 Figure : Lead Maintenance Technology Centers/ Maintenance Technologies Points of 112 Figure : Category 1 Technical Publication Deficiency Report (Sample).. 113 Figure : Baseline Trouble Reports Message (Sample).. 114 Technical Directive (TD) Compliance Program (NAMPSOP).. 115 115 115 116 Technical Directive (TD)..123 Formal 123 Interim 124 125 Rapid Action Minor Engineering Changes (RAMECs).. 125 Local Engineering 127 Documentation and Record Keeping 128 O-Level and I-Level Technical Directive (TD) 128 D-Level Technical Directive (TD) 130 D-Level Technical Directives (TDs) Documentation and Record Keeping 130 D-Level Configuration Management Technical Directives 136 Aircraft Engine and Airborne Auxiliary Power Unit Maintenance 137 Categories of 126 COMNAVAIRFORINST 15 Feb 2008 10-v Figure : TD Routing and Tracking Sheet (Part 1).

9 139 Figure : TD Routing and Tracking Sheet (Part 2).. 140 Figure : TD Screening 141 Foreign Object Damage (FOD) Prevention 142 142 142 143 Figure : Engine FOD Incident Report 150 Tool Control Program (TCP) (NAMPSOP).. 151 151 151 Responsibilities; O-Level, I-Level, and COMFRC 151 O-Level, I-Level, and FRC Activity Procedures (as applicable).. 158 Aviation Life Support System(s) (ALSS) 162 General 162 163 Figure : Missing/Broken/Worn Tool 165 Figure : Missing/Broken/Worn Tool Report (continued).. 166 Figure : Tool Container Change 167 Figure : Contractor/Field Maintenance Team Tool Control/FOD Brief and 168 Figure : Tool Container Shortage 169 Figure : Tool Control Manual Change/Deviation 170 Corrosion Prevention and Control Program (NAMPSOP).

10 171 171 171 Responsibilities; O-Level, I-Level, and FRC 173 176 Recovery and Reclamation of Crash Damaged 178 Training; O-level, I-Levek, and FRC 179 Plane Captain Qualification Program (NAMPSOP).. 181 181 181 181 Figure : Plane Captain Training Syllabus 186 COMNAVAIRFORINST 15 Feb 2008 10-vi Figure : Plane Captain Designation (OPNAV 4790/158).. 187 Figure : Plane Captain Refresher Training 188 Egress/Explosive System Checkout Program (NAMPSOP).