CHOOSING THE CORRECT FITTINGS - Royal …

1 Information in this catalog supersedes all previously printed material and is current as of September 2006. Due to continual product improvements, Goodyear reserves the right to alter specs without prior notice. For the most current product information, visit us online. Complete product warranty and terms of sale information can be found on the last pages of this Source, One System, One &ACCESSORIES344 FITTINGSINSTALLATION &MAINTENANCECHOOSING THE CORRECT FITTINGSC hoosing the CORRECT Perma-Crimp fitting may be simplyidentifying the fitting to be replaced by measuring the fit-ting or in some other way, identifying its size and threadtype.

2 Care should be taken in using the CORRECT )The CORRECT fitting is chosen to match a replacementfitting and/or chosen on the basis of formal design andsound engineering )Any questions or concerns involving fitting selectionshould be addressed with the local Goodyear field representative or the Goodyear Hydraulic )Selecting the proper hose assembly is covered inSection VI of this catalog. A helpful guide is the process, which requires the documentation of the , and length of the assemblyTTemperature Temperature of material conveyed and climatic conditionsAApplication Conditions of use including abrasion, flexing and routingMMaterial Type, concentration and compositionPPressure Includes surge or impulse pressureEEnds Style, type, orientation and attachment methodsDDelivery Includes testing, quality and packaging requirements In completing the process.

3 ENDS needto be further SizeDrop LengthThread TypeHose TypeMale or FemaleHose Dash SizeAngle of ElbowHose Working Pressure4)The Perma-Crimp fitting is available in four stylesincluding Ultra-Crimp , Uni-Crimp , Field-Grip orDual-Grip . Each fitting consists of a stem and a ferrule. The stem fits into the hose The ferruleattaches the fitting to the hose cover. The stem has twofunctional ends. The first is the hose end, which is usedto attach the fitting to the hose. The hose end must becompatible with the of the hose. The other end isthe thread end, which is used to attach the assembly toanother port in the hydraulic system.

4 The thread endwill be determined from the fitting being replaced orby measuring the port or threads being attached. SeeFitting Identification beginning on page 493 of thiscatalog for additional information on thread styles. 5)Temperature range is important in both hose and fitting selection. Hose temperature ranges are shown onpage 83 of this catalog. In general, FITTINGS will be comparable with hose temperature ranges with theexception of o-ring FITTINGS , which are limited to 212degrees. 6)Flange identification requires additional 61 Flanges, Code 62 Flanges and CaterpillarFlanges are commonly used to connect large sizes ofhose and tubing.

5 Code 61 Flanges are commonly usedin applications of 3000-5000 psi working pressure,while Code 62 Flanges can be used in applications upto 6000 psi working pressure. Code 62 and CaterpillarFlanges are similar in application but CaterpillarFlanges have a thicker flange head and are frequentlyfound on Caterpillar equipment. Flanges are identifiedby measuring the port hole diameter, the longest bolthole spacing and the flange head thickness. 7)It is possible to have a fitting rated at a lower workingpressure than the hose. Keep working pressure in mindwhen selecting a fitting. The hose assembly can berated no greater than the lowest pressure rating ofeither hose or fitting.

6 Reference working pressure tables can be found on pages 80-81 for hose and page345 for in the catalog are listed as approximate and for reference only. Dimensions are subject to change. Information in this catalog supersedes all previously printed material and is current as of September 2006. Due to continual product improvements, Goodyear reserves the right to alter specs without prior notice. For the most current product information, visit us online. Complete product warranty and terms of sale information can be found on the last pages of this Source, One System, One WORKING PRESSURE CHARTS345 APPENDIXASSEMBLIESHOSEADAPTERSEQUIPMENT &ACCESSORIESINSTALLATION &MAINTENANCEFITTINGSJIC 37 JIC 37 StraightFittingFlareFlareNPTFNPTFNPTFNPS MT hreadO-ringStyleMaleFemaleMaleMaleFemale FemaleCode 61 Code 62 CATO-ringFace SealNon-SwivelSwivelSwivelNon-SwivelSwiv elSwivelFlangeFlangeFlangeBoss

7 MaleFemaleDashSize-02-04-05-06-08-10-12- 14-16-20-24-3250005000300050005000500050 0060005000500030005000400040003000400040 0040005000600040004000300040004000400050 0060004500600040004000275050006000400060 0040004000225040002250225050006000600040 0060004000400020004000200020005000600060 0040006000300030003000162516254000600060 0030004000300030002500300060006000400030 0030002500300060006000 SAE 45 SAE J514 BSPPBSPTBSPPDIN 24 DIN 24 JIS 30 JIS 30 Komatsu 30 FittingFlareFlarelessO-ringMaleMaleLight DIN 24 HeavyDIN 24 FlareFlarelessMetric ThreadStyleFemaleTubeFemaleNonNonFemaleL ightFemaleHeavyFemaleFemaleFemaleSwivelF ittingSwivelSwivelSwivelSwivelMaleSwivel MaleSwivelSwivelSwivelDashSize-02-04-05- 06-08-10-12-14-16-20-24-3230005000580058 0058003625362550005000500050003625362558 0058003000400058005800580036253625580058 0050005000500030003500500050005000362536 2558005800500050005000275027505000500050 0036253625580058002250225045004500450023 2023205800580040004000400020002000350035 0035002320232058005800300030003000162516 2528502850285014501450580058002500250025 0012502250225022501450145036253625150015 0015001125180018001800145014503625362515 0015001500 Maximum Recommended Working Pressure (psi)Choose FITTINGS carefully considering the working pressure of both hose and fitting.

8 The maximumworking pressure of the hose assemblyis the lesser of the ratedworking pressure of the hose andthe pressures shown on the page are not applicable for the Field-Grip reattachable FITTINGS (FG-*). Please contact GoodyearCustomer Service for the working pressure of the FG of the proper Goodyear fitting is essential to the proper operation and safe use of the hose assembly and relatedequipment. Inadequate attention to the selection of the proper fitting for the application can result in failure of the fittingwhich can cause serious bodily injury or property damage from spraying fluids or flying in this catalog supersedes all previously printed material and is current as of September 2006.

9 Due to continual product improvements, Goodyear reserves the right to alter specs without prior notice. For the most current product information, visit us online. Complete product warranty and terms of sale information can be found on the last pages of this Source, One System, One REFERENCE CHARTHOSEADAPTERSAPPENDIXASSEMBLIESEQUIP MENT &ACCESSORIES346 FITTINGSINSTALLATION &MAINTENANCEJIC 37 Flare (SAE J514)SAE 45 J512 FlareSAE 45 Inverted FlareNPTFNPSMSAE J514 Flareless TubeFittingsO-Ring Face Seal (SAE J1453 ORS/ORFS)O-Ring Boss Straight Thread(SAE J514)BSPP (British Standard PipeParallel)BSPT (British Standard PipeTapered)BSP Flat Seat (British StandardPipe)JIS 30 (Parallel Pipe Threads)Code 61 Flange (SAE J518)

10 Code 62 Flange (SAE J518)Caterpillar FlangeKomatsu FlangeStandpipeDIN 24 LightDIN 24 HeavyDIN 60 Japanese Komatsu 30 Flarewith Metric ThreadsThread Type020304050608101214151618203 8-247 16-201 2-209 16-183 4-167 8-141 1 16-12 1 3 16-121 5 16-121 5 8-127 16-201 2-205 8-183 4-167 8-141 1 16-147 16-241 2-205 8-183 4-181 8-271 4-183 8-181 2-143 4-141-11 1 211 4-111 21 4-183 8-181 2-147 16-209 16-183 4-169 16-1811 16-1613 16-161-141 3 16-121 7 16-12111 16-127 16-201 2-209 16-183 4-167 8-141 1 16-121 5 16-1215 8-121 4-193 8-191 2-145 8-143 4-141-111 1 4-111 4-193 8-191 2-143 4-141-113 8-191 2-143 4-141