CI-04 - Conflow Corporation

1 CI-04 RESUNRESUN CAST IRON LUBRICATED PLUG VALVESTABLE OF CONTENTSC ylindrical Plug Valves ..2-3 Port Styles ..4 Straightway ValvesConfigurations ..5 Components ..6 Rectangular Port, Regular Opening200 PSI WOG, Threaded End, R-1430 ..7200 PSI WOG, Flanged End, R-1431 ..8 Rectangular Port, Venturi Pattern200 PSI WOG, Flanged End, DV-151 ..9300/400 PSI WOG, Flanged End, DV-251 ..10 Rectangular Port, Full Pipe Area200/400 PSI WOG, Threaded End, D-125/D-250 ..11200 PSI WOG, Flanged End, (Short Pattern) D-126 ..12 Round Port, Full Pipe Area200 PSI WOG, Threaded End, D-450 ..13200 PSI WOG, Flanged End, D-451 ..14 Multi-Port Valves, Full Pipe AreaConfigurations ..15 Components ..16 Flow Plans ..173-Way Rectangular Port200/400 PSI WOG, Threaded End, D-951/D-953 ..18200 PSI WOG, Flanged End, D-952/D-954 ..194-Way Rectangular Port200/400 PSI WOG, Threaded End, D-961.

2 20200 PSI WOG, Flanged End, D-962 ..21 Speciality PlugsTransflo Plug ..22 Proportioning Plug ..23 Steam-Jacketed Baseplate Valves ..24-25 AccessoriesDial Indicators, Pointers, Memory Stops ..26 Wrenches ..27-28 Wrench Locking Device ..29 Texas-Style Locking Wrenches ..30T-Handle Socket Wrenches ..31 High and Low Head Extensions ..32 Chainwheels for Gear-Operated Valves ..33 SealantSpecifications ..34 Selection Guide ..35-36 Sealants and Sealant Injection Equipment ..37 Engineering DataTypical and Special Plug Valve Specifications ..38 Plug Port Areas and Percent of Full Pipe Area ..39 Flow Coefficient Cv ..40 Resistance to Flow-Feet of Straight Pipe ..41 Temperature/Maximum Non-Shock Service PSI ..42 Torque for Wrench-Operated Valves ( ) ..43 How To Order ..43 Terms and Conditions of Sale ..44 Table of ContentsLubricated Plug Valves1R&M Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074R&M Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074 The RESUN plug valve, industry s Old Reliable, is usedin countless industrial and general utility applications.

3 Thefollowing are a few major categories of the many specificapplications in which the RESUN valve provides reliable,uninterrupted, leak-free service: Chemical and petrochemical processing Petroleum gathering and distribution Gas distribution systems Water and wastewater Heating, air conditioning (HVAC) Food and beverage processing Pulp and paper Paint, varnish, lacquer and ink Asphalt and other viscous materials Cement and ore slurriesStandard material for RESUN plug valves is a high ten-sile cast iron made to RESUN specifications & in compli-ance with ASTM A-126 Class B standards. All specifica-tions in this catalog are for valves of this plug valves can be supplied in ductile iron onspecial , CGA, and AGA approval is available on valve mod-els so noted in this catalog when specified on the cus-tomer s purchase Advantages of the RESUN Plug Valve: Rugged construction Large RESUN plug valvescan even shear a two-by-four board.

4 Low cost Readily available Maximum port openings Full pipe area is available to minimize turbulence, erosion and pressure drop. Ease of operation Unlike the tapered plugs ofother plug valves, the RESUN cylindrical plug turns easily without binding or seizing, at the pressures and temperatures within its operating limits. Minimum maintenance Only a small initial charge of sealant is required with occasional recharging for easy operation. The basic construction of the valve simplifies any service or parts replacementwhich might become RESUN catalog CS for lubricated plugvalves manufactured in carbon Energy Systems will consider any reasonable modification of the plug valve that makes it more appropri-ate to the needs of the Cylindrical Plug Valve2 Lubricated Plug ValvesQualityPolicyR&M Energy Systems is committed to understanding and fulfilling customer needs through the design.

5 Manufacture and delivery of high quality Energy Systems maintains a Quality Management System that is dedicated to continuous improvementthrough excellence in innovation and employee are responsible for achieving the quality objectives established by R&M Energy Systems by providing products and services that consistently meet specified multi-port plugvalves are available inmany flow plans forblending and port, full-opening,through-conduit RESUN plugvalves are ideal for slurries or other services where onlyminimum flow restrictions canbe tolerated or where anypressure drop is Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074 The cylindrical plug of the RESUN valve turns easilyon a film of sealant, providing a leak-free seal.

6 Thisdesign permits maximum port openings through the plug,including full pipe area, a distinct advantage over taperedplugs. And, since tapered plug valves often lock up andrequire re-lubrication each time the valve is to be cycled,the RESUN valve requires only an occasional charge ofsealant to operate FEATURE- Excess sealant dis-charges around stem, not in the line. Withno pressure build-up; no contamination offlow media or fouling of PLUG-fits closely,yet turns as easily as a shaft in a journal Key to the RESUN Plug Valve s Success:its Cylindrical Plug DesignBODYis a one-piece plug and TFEhead gasket against head tightly, isremovable to permit disassembly.(Larger valves have bolted topcover plate).SEATING SURFACESare notexposed to GASKET gives tightstem SCREW with giantbuttonhead fitting for injectionof either bulk or stick Cylindrical Plug Valve3 Lubricated Plug ValvesComparison of RESUN Cylindrical Plug Featureswith Conventional Tapered PlugsRESUN Cylindrical PlugTapered PlugLarger port open-ing, including fullpipe openings;no full not bind;operates easily atall pressures andtemperatureswithin its bind underlarge pressure dif-ferential and underhigh or low tem-perature.

7 At higherpressures, must bejacked-up to onlyoccasional lubri-cation for require lubri-cation before consistenttorque, smaller,less expensiveactuator and high-er torque requiresdifficult adjust-ments and larger,more CONSTRUCTIONRESUN valve s compact construction permitsinstallation in tight spaces. The valves install in any ori-entation without special SURFACESAll wear surfaces are constantly supplied withfresh sealant, protecting against corrosion and abra-sion. Even in the open position, seating surfaces areprotected from the flow MAINTENANCEA minimum of regular maintenance (charging withsealant) will keep a RESUN plug valve in top operat-ing condition for long periods. If necessary, the valvescan be disassembled, cleaned and reassembledquickly and easily. There are no dead pockets wheresealant and contaminants can accumulate or HEAD SEALA specially contoured TFE head gasket, backed upby sealant and spring pressure, creates a tight headseal.

8 The lubricity of the TFE contributes to the ease Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074 Rectangularports are available in both 100%port area and regular port designs. 100% portsare round-cornered and proportioned to pro-vide full flow with minimum ports less than 100% opening are pre-ferred where price is the prime factor and wherepressure drop and pattern of flow are less criti-cal. With a memory stop and indicator plate,they are ideal as balancing , 100% opening, through-conduitRESUN valves provide unrestricted flow and areideal for slurries and heavy viscous mediums,and for service where virtually no pressure dropcan be tolerated. This unrestricted flow is anabsolute must if the piping system is to beinternally scraped or pigged to maintain pattern valves utilize the principlesof streamlined flow allowing a reduction in portsize while minimizing pressure drop.

9 Thisdesign keeps price, bulk and operating torqueat a minimum. Available in valves 6" and for blending and divertingservices are available in several pressures,styles and flow Design simplicity contributes to long, trouble-free operation without maintenance other thanperiodic servicing with sealant. The standardwrench-operated valve consists of only fiveparts plus body and Styles4 Lubricated Plug ValvesR&M Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074 ROUNDED PORTTHREADEDW rench and worm gearoperated, 1/2" to 4" sizes,200 psi PORTVENTURIF langed configuration. Wrench and worm gear operation, 150 to 400 psiWOG, 6" to 30" PORTFLANGEDW rench and worm gearoperation, 1" to 12" sizes,200 psi cover plate pipe area: 200, 400 psiWOG: 8" size up- 500 psiWOG: 6" size up- RoundPort: 5" size up-Venturi,200, 400 psi WOG: 10" sizeup.

10 Multi-port: 6" size ValvesRECTANGULAR PORT THREADEDW rench and worm gearoperated, regular openingand full pipe area, 1/2" to 4"sizes, 200 to 800 psi PORT FLANGEDS hort and long pattern,wrench and worm gearoperated, regular openingand full pipe area, 1" to 18"sizes, 150 to 500 psi ENCLOSEDWORM GEAR OPERATORSLow-torque, compact wormgear operators are totallyenclosed for protection of Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax: (780) 435-3074 Bottom-Entry Components Top-Entry ComponentsValve Components6 Straightway ValvesBodyBodyBody SealantFittingPlug Bottom SupportSealant Screwwith GiantButtonhead FittingSealant Screwwith GiantButtonhead FittingCoverplateHead GasketHead GasketBaseplate SpringBaseplate SpringDouble BallCheck ValveDouble BallCheck ValvePlugPlugBaseplateBaseplateR&M Energy Systems10906 FM 2920 Tomball, Texas, 77375(800) 654-5603(281) 351-2222 Fax: (281) 351-6557R&M Energy Systems Canada3703 - 98th StreetEdmonton, Alberta, Canada T6E 5N2(800) 661-5659(780) 437-6316 Fax.