Commissioning & Start-up Directory - ISS …

1 INTEGRATED SERVICE SOLUTIONSC ommissioning & Start-up DirectoryINTRODUCTION4 Commissioning & start UP Commissioning Standard Implementation Path The Home Office Phase (Pre-) Commissioning (Pre-) Commissioning and Start-up The Site Phase Mechanical Completition Check & Interim Pre- Commissioning Commissioning & Start-up System Turnover Management17 DEDICATED TOOL18 IndexCHAPTER1 CHAPTER2 CHAPTER3 ISS Internationalis well experienced in Pre-Commis-sioning and Commissioning activities and can providethe in-deph experience.

2 Guidance and qualified per-sonnel necessary to deliver a unit Safelyprepared andready to achieve a successful senior technicians and the engineers who make upour staff have been all chosen on the basis of the pro-fessionalism, versatility and ability to adapt themselvesto the different environment and industrial culture of ourcustomers covering both Home-Office and Site phases providing specific services as well as the im-plementation of fully integrated projects even on a Turn-Key standard definitions used are as follows:Pre-CommissioningPre-Commissioni ng activities start when the plant, or system, achieves Mechanical Completion.

3 Fre-quently however, Pre- Commissioning activities overlap Mechanical Completion activities and for thisreason the plant should be separated into easily manageable system package, each system pack-age will be Pre-Commissioned as a whole and isolations at the boundaries of the system packagewill be maintained until the completion of Pre- Commissioning activities include: checking for design conformity, checking the status of elec-trical, mechanical and instrument installations, running-in of equipment, flushing and cleaning ac-tivities, drying.

4 Is the phase in a project when design process fluids are introduced to the that for hydrocarbon systems the Commissioning activities commence with inerting activities normally consist of activities associated with running or operating the plantand include operating adjustments necessary for satisfactory operation of the plant or part included are Functional checks which are methods used to prove that an item of mechanicalequipment or control system functions is the point in a project where process fluids and conditions are established with the intentof making section of the plant or facility that can be Pre-Commissioned and commissioned independently,but in parallel.

5 With other sections of the plant or facility under Ready forThis is the point in a project where all utilities are commissioned and operational and theCommissioningunit is ready to accept the introduction of Ready forThis is the point in a project where the unit is ready to establish process conditions with start -upthe intent of making & Start-up Directory54 Commissioning & Start-up DirectoryIntroductionCHAPTER1 Commissioning & Start-up ServiceCHAPTER2 Manage your business even before you turn the key THE HOME OFFICE PHASED uring this phase the preparation of Tool for measure-ment and reporting of Pre- Commissioning & Commis-sioning activities Progress, project detailed plan,project detailed and operative deployment plan, prepa-ration of detailed procedures , etc.

6 Take this phase the following activities will be carriedout, but not limited to:(Pre-) Commissioning Engineeringa. System/Subsystem definitionMarked-up P&ID by Systemb. Detailed Pre- Commissioning / Commissioning Ex-ecution PlanOrganization ChartDeployment plan per activityc. Generic Method Statementd. Commissioning Plan and Critical Path NetworkActivities to be performed by Systeme. Organisation Roles And Responsibilitiesf. Punch-listing method Statementg. Commissioning input to the Design ProcessP&ID ReviewHazOp Reviewsh.

7 Commissioning Spare Parts & Consumablesi. Sample and Testing Schedulej. Equipment Data Logging(Pre-) Commissioning & Start-up Manuala. Development of (Pre-) Commissioning and Start-up Manualsb. Quality ManualQuality Control PlanQuality Control FormsSystem Turnovera. Handover: The Turnover Management System forCommissioning (TMSCOM ). Tool implementationand Commissioning STANDARD IMPLEMENTATION PATHISS InternationalStandard Pre- Commissioning , Commissioning and Start-up Methodology is organizedconsidering the entire project frame and having in mindthe following objective: TO CONDUCT THE PLANT entire Commissioning Service process is devel-oped according to the following phases:Home Office PhasePreparatory Works (Home office Activities).

8 Site PhaseMechanical Completion Check (according to API 700 Sec. 3 & 4)Pre-CommissioningCommissioning & start -UpPerformance ISS InternationalStandard implementation pathis shown in the following figure: Commissioning & Start-up Directory76 Commissioning & Start-up DirectoryTool for Measurement and reporting of Pre-Comm & Comm. ActivitiesProgress, preparation of details (planning, etc.) Preparatory works(Home office activities)Conduct performance testsPerformance TestsTurnover management system(CWPMS) operating manual& Procedures check and/or preparationProvisional Acceptance CertificateMechanicalCompletionverificat ionAPI 700 sec.

9 3&4 Filed inspections, documentation inspection (outstanding Item verification)Interim Handover Certificateverification (P/L oustanding)Inspections, Punch-list issuing, utilities comm, cleaning, flushing blowing, chemical cleaning, non operating adjustment, motor run-in, catalyst, internal inspection, ..PrecommissioningReady for commissioningCertificateCommissioningCoo ling water Start-up , spring hangers check, operating adjustment, purging, pressure test, ..Ready for start -upCertificateOil-InStart-upReady for performance testENDA vendor schedule will be developed that identifies ven-dor requirements for each item of equipment.

10 Support-ing documentation will provide information on requiredvendor activities, support required and approximate du-ration of each major activity. Generic Method StatementsGeneric method statements is developed for each ac-tivity type (Cleaning, Leak Test, Inerting, etc.). Eachstatement will form the basis for the development ofsafe and efficient detailed procedures. The methodstatements will contain information on the methodol-ogy, acceptance criteria and HSE Plan and Critical Path NetworkA network is developed those indexes and identifies allstart up and consecutive activities will be activity will have an expected duration and will log-ically link into the next related activity will have a summary sheet to identify inchecklist format the necessary actions to be under-taken to achieve the completion of the strategy will be developed to achieve the following re-quirements within the agreed contractual Roles