Common Rail Diesel - Clifton Auto Electrical & …

1 Common RailDieselProductInfoTable of ContentReplacement Parts ..Page 6 PCR DW 10 TD 8 PCR DV 4 TD Overview ..Page 9 PCR DW 10 BTED - Overview DW 10 TD / DV 4 11 Application - Overview DW 10 BTED / Lion 12 Application - Overview K9K / 13 Application - Overview sorted by 14 Systems 15 Cross reference List (October 2007)..Page 201 Replacement PartsHigh Pressure PumpsOrder number DW 10 Order number DV 4 number DW 10 number DW 10 BTED Volvo ..5WS40163-Zwill be replaced by:Order number DW 10 BTED Volvo (NEW).. A2C59511600 Order number Lion number number number DW 10 5WS40000-Z Order number DV 4 TD 5WS40148-ZOrder number DV 4 TD 5WS40149-Zwill be replaced by:Order number DV 4 TD Kyocera Euro A2C59511612 Order number DW 10 BTED Class 5WS40156-4 ZOrder number DW 10 BTED Class 5.

2 5WS40156-ZOrder number DW 10 BTED Class A2C59511601 Order number DW 10 U A2C59511602 Order number DW 10 BTED A2C59511603 Order number Lion V6 Euro 3 (Jaguar).. A2C59511315 Order number Lion V6 Euro 4 (Jaguar+ A2C59511316 Order number Lion V6 (Landrover).. A2C59511364 Order number A2C59511606 Order number A2C59511610 Order number Lynx (Injector V227).. A2C59511611 ProductInfo2 ProductInfoReplacement PartsSet High Pressure PipesOrder number Pipe Pump DW 10 *Order number Pipe Pump DW 10 *Order number Pipe Cyl. 1 + 3 DW 10 *Order number Pipe Cyl. 1 + 3 DW 10 *Order number Pipe Cyl. 2 + 4 DW 10 *Order number Pipe Cyl. 2 + 4 DW 10 ** onlyforweldedrails until11/2004 RailDiverter rail with High Pressure SensorOrder number Lion rail Order number Lion rail Order number Lion with High Pressure SensorOrder number Control Valve (PCV)Order Volume Control Valve (VCV)Order number (screwed).)

3 X39-800-300-006 ZOrder number (flanged) ..X39-800-300-018Z Set Connectors High Pressure PumpOrder number DW 10 Order number DV 4 number DW 10 number DW 10 BTED Volvo ..X39-800-300-017 ZProductInfoReplacement PartsSet SafetyCapsOrder numberDW 10 TD ..X39-800-300-003 ZOrder numberDV 4 Order numberDW 10 Order numberDW 10 BTED PartsCopper Rings i(Set of 100 Pieces)Order number DW 10 number DW 10 number ..X11-800-002-003 ZOrder number DV 4 d(Set of 100 Pieces)Order numberDV 4 Order numberDW 10 numberDW 10 bracketOrder numberLion Kit Internal Transfer Pump (ITP) Order number ..X39-800-300-010 ZRepair Parts (notsalable)Repair Kit High Pressure ElementsOrder Kit Thrust PlateOrder Kit FlangeOrder numberDW 10 TD.

4 X39-800-300-009 ZOrder numberDV 4 numberDW 10 numberDW 10 BTED Parts (notsalable)Gasket Kit Flange Order number DW 10 number DV 4 number DW 10 Gasket Kit High Pressure Elements Order Roller (Set of 100 Pieces)Order Shaft Order numberDW 10 numberDV 4 numberDW 10 VDO Common RailPCR DW 10 TD -OverviewProductInfoXYZ[\]^_`YYZ3a[[\\`` YGasket Kit FlangeX39-800-300-001 ZZRepairKit InternalTransfer Pump (ITP)X39-800-300-010 ZZaCylinderRollerX39-800-300-023Z[Repair KitHigh PressureElementsX39-800-300-008Z\GasketK it High PressureElementsX39-800-300-004Z]Repair KitThrustPlateX39-800-300-011 ZXRepairKit FlangeX39-800-300-009Z^PressureControlVa lve(PCV)X39-800-300-005Z_VolumeControlVa lve(VCV)X39-800-300-006Z`Set ConnectorsHigh PressurePump X39-800-300-002Z8aaCamShaftA2C59511247 Siemens VDO Common RailPCR DV 4 TD -OverviewProductInfoXYYZ[[3a[\\]^_``YGas ket Kit FlangeX39-800-300-019 ZZRepairKit InternalTransfer Pump (ITP)X39-800-300-010 ZZaCylinderRollerX39-800-300-023Z[Repair KitHigh PressureElementsX39-800-300-008Z\GasketK it High PressureElementsX39-800-300-004 ZXRepairKit FlangeX39-800-300-021Z9a]Repair KitThrustPlateX39-800-300-011Z^PressureC ontrolValve(PCV)X39-800-300-005Z_VolumeC ontrolValve(VCV)]]]]

5 X39-800-300-006Z`Set ConnectorsHigh PressurePump X39-800-300-015 ZaCamShaftA2C59511248 ProductInfoSiemens VDO Common RailPCR DW 10 BTED -OverviewXYYYYZ[[[\3a]^_``XRepairKit FlangeX39-800-300-022ZX39-800-300-030Z (Volvo)YGasket Kit FlangeX39-800-300-020 ZZRepairKit InternalTransfer Pump (ITP)X39-800-300-010 ZZaCylinderRollerX39-800-300-023Z[Repair KitHigh PressureElementsX39-800-300-008Z\GasketK it High PressureElementsX39-800-300-004Z]Repair KitThrustPlateX39-800-300-011Z^PressureC ontrolValve(PCV)X39-800-300-005Z_VolumeC ontrolValve(VCV)X39-800-300-018Z`Set ConnectorsHigh PressurePump X39-800-300-016ZX39-800-300-017Z (Volvo)10aaCamShaftA2C59511249 ProductInfoOverviewPeugeot PartnerPeugeot 307 Peugeot 407 Citroen BerlingoSiemens VDO PCR DW 10 | 64 kW | 2 ValvePeugeot 406(Facelift)Citroen C5 Pump5WS40018-ZInjector5WS40000-ZPipe (Pump)5WS40003-Z *Pipe (Cylinder 1+3)5WS40004-Z *Pipe (Cylinder 2+4)5WS40005-Z *Leakage-ClipX11-800-001-003 ZFord FiestaSiemens VDO PCR DV 4 TDEURO 3 / EURO | 50 kWCitroen C2 Pump5WS40008-ZInjectorEuro 35WS40148-ZInjectorEuro 45WS40149-ZInjectorEuro 4 (Kyocera)]]

6 A2C59511612 Leakage-ClipX11-800-001-001 ZFord FusionCitroen C3 Citroen C1 Peugeot 307 Peugeot 107 Mazda 2 Toyota Aygo* onlyforweldedrails until11/200411 ProductInfoOverviewSiemens VDO PCR DW 10 | 100 kW | 4 ValvePump5WS40019-ZPump (Volvo)5WS40163 ZPump (Volvo-New)A2C59511600 Injector, Class45WS40156-4 ZInjector, Class55WS40156-ZInjector, Class6A2C59511601 InjectorDW10U-MFMAA2C59511602 InjectorMFMAA2C59511603 Pipe (Pump)5WS40040-ZPipe (Cylinder 1+2)5WS40042-ZPipe (Cylinder 3+4)5WS40043-ZLeakage-ClipX11-800-001-00 3 ZPeugeot 307 Peugeot 407 Peugeot 607 Peugeot 807 Citroen C5 Citroen C8 Ford C-MaxVolvo V50 Volvo C30 Volvo S40 Citroen C4 Citroen PicassoPeugeot 407 Siemens VDO PCR Lion | 4 Valve| EURO 3 / EURO 4 Peugeot 607 Citroen C6 Jaguar S-Type Jaguar XJLand Rover DiscoveryRangeRoverSportPumpA2C59511314 InjectorEuro 3(Jaguar)A2C59511315 InjectorEuro 4(Jaguar + PSA)A2C59511316 Injector(Land Rover)

7 A2C59511364 Diverter RailA2C59511317 Right-handrailA2C59511319 Left-handrailA2C59511318 Mounting bracketA2C59511320* onlyforweldedrails until11/200412 ProductInfoOverviewSiemens VDO PCR | 66 kW | 85 kWNissan QashqaiNissan TiidaRenault ClioRenault ScenicRenault ModusRenault MeganePumpA2C59511605 InjectorA2C59511606 Railwithhigh pressuresensorA2C59511607 Siemens VDO PCR | 66 kW | 85 kWFord S-MAXFord GalaxyFord MondeoFord C-MAXFord ConnectPumpA2C59511609 InjectorA2C59511610 Injector V227A2C5951161113 ProductInfoApplication overview- Sorted by manufacturer - 64 kW - 2 ValvePCR DW 10 - 50 kW - Euro 3/Euro 4 PCR DV 4 - 50 kW - Euro 3/Euro 4 PCR DV 4 - 50 kW - Euro 3/Euro 4 PCR DV 4 -100 kW - 4 ValvePCR DW 10 - 64 kW - 2 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 - 4 Valve - Euro 3/Euro 4 PCR Lion -100 kW - 4 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 - 64 kW - 2 ValvePCR DW 10 - 85 kW / 92 kW PCR -100 kW - 4 ValvePCR DW 10 - 85 kW / 92 kW PCR - 50 kW - Euro 3/Euro 4 PCR DV 4 - 50 kW - Euro 3/Euro 4 PCR DV 4 - 85 kW / 92 kW PCR - 85 kW / 92 kW PCR - 85 kW / 92 kW PCR - 4 Valve - Euro 3/Euro 4 PCR Lion - 4 Valve - Euro 3/Euro 4 PCR Lion V6 Land - 4 Valve - Euro 3/Euro 4 PCR Lion - 50 kW - Euro 3/Euro 4 PCR DV 4 - 66

8 KW / 85 kW PCR - 66 kW / 85 kW PCR - 50 kW - Euro 3/Euro 4 PCR DV 4 - 50 kW - Euro 3/Euro 4 PCR DV 4 - 64 kW - 2 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 - 64 kW - 2 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 - 4 Valve - Euro 3/Euro 4 PCR Lion -100 kW - 4 ValvePCR DW 10 - 4 Valve - Euro 3/Euro 4 PCR Lion -100 kW - 4 ValvePCR DW 10 BTEDP eugeot406 (Facelift) - 64 kW - 2 ValvePCR DW 10 - 64 kW - 2 ValvePCR DW 10 TDRange - 4 Valve - Euro 3/Euro 4 PCR Lion - 66 kW / 85 kW PCR - 66 kW / 85 kW PCR - 66 kW / 85 kW PCR - 66 kW / 85 kW PCR - 64 kW - 2 ValvePCR DW 10 - 50 kW - Euro 3/Euro 4 PCR DV 4 -100 kW - 4 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 -100 kW - 4 ValvePCR DW 10 BTED14 ProductInfoSiemens VDO Common rail Diesel - Overview -PCR DW 10 TDPCR DV 4 TDPCR DW 10 BTEDPCR Lion V6 PCR K9 KPCR LynxPumpPump PumpPumpPumpPump5WS 40018-Z 5WS 40008-Z 5WS 40019-Z

9 A2C 59511314 A 2C 59511605 A 2C 59511609 Pump (Volvo) 5WS 40163Z Pump (Volvo-NEW) A 2C 59511600 Injector Injector, Euro 3 Injector, Class 4 Injector Euro 3 Injector Injector 5WS 40000-Z 5WS 40148-Z 5WS 40156-4Z (only Jaguar) A 2C 59511606 A2C 59511610 Injector, Euro 4 Injector, Class 5 A 2C 59511315 Injector V 227 5WS 40149-Z 5WS 40156-Z Injector Euro 4 A 2C 59511611 Injector , Euro 4 Injector, Class 6 (Jaguar + P S A) (Kyocera) A 2C 59511601 A2C 59511316 A 2C 59511612 Injector DW10U-MFMA Injector A 2C 59511602 (only Land Rover)

10 Injector MFMA A 2C 59511364 A 2C 59511603 Pipe Pump Pipe Pump 5WS 40003-Z *5WS 40040-Z * Pipe Cylinder 1+3 Pipe Cylinder 1+3 5WS 40004-Z *5WS 40042-Z *Pipe Cylinder 2+4 Pipe Cylinder 2+4 5WS 40005-Z * 5WS 40043-Z *Leakage-Clip Leakage-Clip Leakage-Clip X11-800-001-003ZX11-800-001-001Z X11-800-001-003Z Diverter rail rail with HighA 2C 59511317 P ressure S ensorRight-hand rail A 2C 59511607A 2C 59511319 Left-hand rail A 2C 59511318 Injector ClampA 2C 59511320 P ressure Control V alv e (PC V) P ressure Control V alv e (PC V) P ressure Control V alv e (PC V ) X39-800-300-005Z X39-800-300-005Z X39-800-300-005Z Volume Control Valve (V C V) Volume Control Valve (V C V) Volume Control Valve (VC V) (screwed) X39-800-300-006Z (screwed) X39-800-300-006Z (flanged) X39-800-300-018Z S et Connectors H P PS et Connectors H P PS et Connectors H P PX39-800-300-002Z X39-800-300-015Z X39-800-300-016Z X39-800-300-017Z (V olv o ) Set Safety CapsSet Safety CapsSet Safety CapsX39-800-300-003Z X39-800-300-012Z X39-800-300-013Z X39-800-300-014Z (V olv o)