CompackHeat Technical Manual - draft - Preston Phipps

1 CompackCompackCompackCompackHeatHeatHeat Heat heat solutions building OUR EXPERIENCEOUR EXPERIENCEOUR EXPERIENCEOUR EXPERIENCE ---- your guaranteeyour guaranteeyour guaranteeyour guarantee Preston Phipps represents the ultimate specialist in steam and industrial products built on over 75 years of loyal customer commitment and trust. Headquartered in Montreal, Quebec, with 10 other offices located across Canada the company markets, distributes and services a broad range of industrial steam , valve, HVAC products and packaged solutions. Preston Phipps ' engineering and sales staff possess extensive knowledge and expertise of the industrial systems and applications used by these industries. As such our value proposition relies on our ability to understand and exceed the expectations of our valued customers, providing flexible processes for delivering high quality products and services.

2 COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT ---- ourourourour ssssolution, olution, olution, olution, yyyyour added valueour added valueour added valueour added value Our product and customer focus enables us to respond quickly and efficiently to our customers most stringent requirements. We customize every solution to match the exact requirements of our customers needs. There is no challenge that we can t overcome and there is no substitute for our experience. The CompackHeat is the packaged building heat solution you are looking for. It s compact, simple, precise and provide low ownsership cost. You deal with only one vendor who takes responsibility of the whole system. CANADIAN TRADECANADIAN TRADECANADIAN TRADECANADIAN TRADE----MARKSMARKSMARKSMARKS In 2011, after almost 10 years of providing packed solutions, Preston Phipps has registered CompackHeat with Canadian Intellectual Property Office.

3 We stand behind this brandname and we guarantee that every packaged solution that is manufactured at our facilities ships to our customers with the highest quality that the market offers. COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT Is a pre-assembled compact heat exchanger package designed specifically for building heating applications. THE PRINCIPALTHE PRINCIPALTHE PRINCIPALTHE PRINCIPAL ---- FLOODED HEAT EXCHANGER FLOODED HEAT EXCHANGER FLOODED HEAT EXCHANGER FLOODED HEAT EXCHANGER GREENGREENGREENGREEN APPROACHAPPROACHAPPROACHAPPROACH Based on a proven concept this design utilizes the sensible & latent heat of steam and eliminates the loss of energy through flash. HOW IT WORKSHOW IT WORKSHOW IT WORKSHOW IT WORKS A conventional heat exchanger modulates the steam inlet to control the outlet water temperature.

4 The COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT controls the outlet water temperature by modulating the condensate outlet and flooding the heat exchanger. In summary instead of modulating the differential temperature as a conventional design, the COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT SOLUTION SOLUTION SOLUTION SOLUTION uses the heat transfer surface by varying the condensate level according to the process demand. COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT key advantages simple - No steam prv - No steam srv (no steam safety relief to roof) - No pump trap - No condensate tank - No stabilizing pump - No steam inlet control valve convenient - Pre-assembled and engineered solution - Compact design requiring less footprint - System can use high, medium or low steam pressure - Two heat exchangers types available - Smaller control valve & steam trap - No high velocity steam noises - Condensate can be lifted without pump trap - Industrial design for HVAC market precise - Final temperature set point stable 1F energy saving - No flash steam loss (200 F condensate return)

5 - Use of latent and sensible heat of steam - Less steam consumption - Less make-up water at the boiler - Less chemical treatment and blowdown at the boiler - Reduction of greenhouse gas CONVENTIONAL Condensate outlet : 361 F steam consumption : 2,872 lbs/hr Use of sensible heat only Footprint : 113 x 53 Footprint : 113 x 53 Footprint : 113 x 53 Footprint : 113 x 53 Overall height : 118 Overall height : 118 Overall height : 118 Overall height : 118 Drawing is to scale and made for simulation only COMPACKCOMPACKCOMPACKCOMPACKHHHHEATEATEA TEAT versus conventional design Below is a job comparison between a CompackHeat and a conventional system. Both systems have been selected and designed for the operating conditions below. - Capacity : 2,500,000 2,500,000 2,500,000 2,500,000 BBBBtu/hrtu/hrtu/hrtu/hr - Heating 425 usgpm425 usgpm425 usgpm425 usgpm of water from 188 F188 F188 F188 F to 200 Fto 200 Fto 200 Fto 200 F, using saturated steam at 140 psig140 psig140 psig140 psig - Exchanger designed with maximum liquid pressure drop of 5 psi COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT Condensate outlet : 200 f steam consumption : 2,436 lbs/hr Use of sensible & latent heat footprint : 66 x 27 footprint : 66 x 27 footprint : 66 x 27 footprint : 66 x 27 Overall height :Overall height :Overall height :Overall height : 80 80 80 80 Preston Phipps job # 211268 Quantity : 2, shipped in march 2013 TYPICAL DRAWINGSTYPICAL DRAWINGSTYPICAL DRAWINGSTYPICAL DRAWINGS COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT specifications 1.

6 FLOODED steam HEAT EXCHANGER Pre-assembled flooded steam heat exchanger package unit shall be CompackHeat model : [CH-model], designed and manufactured by Preston Phipps Inc. The unit controls the hot liquid outlet temperature by modulating the condensate level into the heat exchanger according to the process demand. The design utilizes the sensible and latent heat of saturated steam by subcooling the condensate. Supply steam pressure to the unit shall be constant. Conventional design with modulating steam pressure supply is not accepted. System shall be designed for heating [usgpm] usgpm of water/ethylene glycol/propylene glycol x% from [inlet temp] F to [outlet temp] F, using [condensate load] lbs/h of saturated steam at [psig] psig. Subcooling at [temp] F. Capacity of [Btu/h] Btu/h. Package shall be complete with heat exchanger, condensate control valve, steam trap, check valve, strainer, necessary interconnecting piping, fittings, valves and instrumentations, and a complete hydronic package model : [PMP-model], simplex or duplex hot water recirculation pumps:, mounted on a steel frame and support base.

7 Heat exchanger shall be a Shell & Coil type, complete 316L stainless steel welded construction, helically coiled corrugated tube bundle, angular connections and designed for a compact vertical installation. Design pressure/temperature shall be 300 psi / 422 F. The heat exchanger shall be designed, tested and manufactured in accordance with ASME Section VIII Div. 1, comes from an ISO 9001 manufacturing shop and be CRN registered. or Heat exchanger shall be a Plate & Shell type, fully welded carbon steel shell and 316L stainless steel plates with no gaskets, no brazed connections and designed for a compact installation. Design pressure/temperature shall be 150 psi / 400 F (or) 300 psi / 400 F. The heat exchanger shall be designed, tested and manufactured in accordance with ASME Section VIII Div. 1, comes from an ISO 9001 manufacturing shop and be CRN registered.

8 Control valve: .. Contact us to get your CompackHeatTM specificationsspecificationsspecificatio nsspecifications! COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT capacity using shell & coil exchanger heating water from 160 F to 180 F, Subcooling to 200 F, Footprint guidance LxWxH (inches) images shown are typical configuration for reference only COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT capacity using shell & plate exchanger heating water from 160 F to 180 F, Subcooling to 200 F, Footprint guidance LxWxH (inches) images shown are typical configuration for reference only COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT data sheets COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT hydronic data sheets COMPACKCOMPACKCOMPACKCOMPACKHEATHEATHEAT HEAT previous realisations examples Preston Phipps Inc. 6400 Vanden Abeele Saint-Laurent, Qc H4S 1R9 T : 514-333-5340 F : 514-333-6680 E : CompackHeat is a registered trademark of Preston Phipps Inc.

9 Contact us Preston Phipps has several offices across Canada. Montreal, QC Montreal, QC Montreal, QC Montreal, QC ---- headquarterheadquarterheadquarterheadqua rter 6400 Vanden Abeele, Saint-Laurent, QC, H4S 1R9 T : 514-333-5340 Quebec, QQuebec, QQuebec, QQuebec, QCCCC 755 des Rocailles, Qu bec, QC, G2J 1A2 T : 418-628-6471 Dartmouth, NSDartmouth, NSDartmouth, NSDartmouth, NS 202 Brownlow Avenue, unit E, Building E, Dartmouth, NS, B3B 1T5 T : 902-468-2004 Moncton, NBMoncton, NBMoncton, NBMoncton, NB 874 Bernard Street, Dieppe, NB, E1A 5A4 T : 506-640-1801 Newfoundland, NLNewfoundland, NLNewfoundland, NLNewfoundland, NL 306-100 Elizabeth Avenue, St. John s, NL, A1B 1R9 T : 709-699-2711 Ottawa, ONOttawa, ONOttawa, ONOttawa, ON 200 Tremblay Road, Room 204, Ottawa, ON, K1G 3H5 T : 613-244-6334 Toronto, ONToronto, ONToronto, ONToronto, ON 6685 Millcreek Drive, Unit 2, Mississauga, ON, L5N 5M5 T : 905-363-0104 Sarnia, ONSarnia, ONSarnia, ONSarnia, ON 429 Exmouth St.

10 , Suite 202, Sarnia, ON, N7T 5P1 T : 519-344-2824 Edmonton, ABEdmonton, ABEdmonton, ABEdmonton, AB 9357, 45th Avenue, Edmonton, AB, T6E 5Z7 T : 780-437-5199 Calgary, Calgary, Calgary, Calgary, ABABABAB 809 Manning Road , Unit 106, Calgary, AB, T2E 7M9 T : 403-273-5199 Vancouver, BCVancouver, BCVancouver, BCVancouver, BC 4259 Canada Way, Suite 214, Burnaby, BC, V5G 1H1 T : 778-328-9888