Transcription of Compliant - daikinpmc.com
1 AKZ 9 series . RoHS Compliant Use of new refrigerant R410A. I N D E X. AKZ 9 series Features P1 2. Principle/. P3. Piping system diagram Description of P4. model symbols Speci cations and P5 6. range of use Cooling capacity P7 8. characteristic chart Outside dimension P9 18. diagram Optional parts Thermistor P19. Expansion board for main P20. machine communication Supporting information Control panel/Operation P21 22. mode/Setting method Electric schematic P23. diagram Electric wiring connection P24. instruction diagram Notes for P25 27. handling Method of P28. selection Table of history P29. High-accuracy, Energy-saving, Compact Environmentally Friendly Service network P30.
2 Inverter Oil Cooling Unit 9 AKZ. series . Oil Hydraulic Division Oil Hydraulic Equipment 9 AKZ. series Circulation type AKZ 9 series . RoHS Compliant Features Features Further Evolution of High-accuracy Temperature Control Achieve high energy-saving performance Our acclaimed oil temperature control has Achieve high energy-saving performance with the been extended to cover an even wider range. adoption of a Daikin original IPM motor and R410A. The cooling capacity resolution in the low-load refrigerant for high COP characteristics. range has been improved through optimal control The power consumption Reduction of of the compressor and electronic expansion valve. can be checked on Reduction of approximately the operation panel.
3 Approximately *2. 20 . *2. 45 . Expansion of cooling capacity control range 100. Control with loads from 0% (no load) to 100% achieved Power consumption (*1). 80. High load heating generation Main machine 60. Low-load 40. No load 20. Time 0. AKZ 9 series Non-inverter AKZ 8 AKZ 9. unit Daikin series series Outlet oil temperature control *1. Comparison taking a non-inverter unit to have a power consumption of 100. *2. Measured during Daikin' s model operation patterns Target temperature . Note Pattern diagram with the heating load stabilized at 0 - 100% Achieve low-noise operation in the low-load range Comparison with Daikin unit . AKZ 8 AKZ 9. RoHS Compliant A *. 58dB A.
4 Corresponding value in anechoic chamber (with AKZ 439 class). Complies with the RoHS Directive, by adopting Noise level also reduced in line with load reduction printed circuit boards with lead-free solder. *At room temperature of 25 and thermal load of 1 kW. Compact design of top class in the industry *Compared with AKZ 439 class Unit: mm . The AKZ 9. 7series 8series 9series series comes top in the industry 1,020. 875. More 990. compact 440. 440 440. 360 360 360. 1. Features Reinforce durability for mist or dust in the severe condition of factory Functions featured The ingress protection of the control box has been upgraded Refrigerant gas leakage detection alarm function (equivalent to IP54).
5 An alarm signal is output when the refrigerant gas Electronic components resistant to sulfidization have been adopted. would be leaked (as cooling circuit failure). Oil temperature warning function AKZ 9 series . A warning signal can be output when the oil temperature or air Higher durability for long-distance transportation temperature strays outside arbitrarily setting range. The specifications for withstanding vibration during transport Auto tuning function have been upgraded to reflect actual transportation conditions. This function substantially cuts the time taken for adjustment during trial operation by automatically setting Five types of semi-standard speci cation units in addition to the gain when oil temperature control is not stable in the the standard type to achieve shorter product delivery terms factory setting status or when optimization is required.
6 999-hour timer function (ON timer). Di erent voltages The operation start time can be set from 0 to 999. Features Individual With heater With tank Compliance speci cations for With breaker with CE hours in one-hour units. general purpose are set as New functions for ease of use semi-standard types Preventive maintenance function A warning signal is output to notify that maintenance is required when the air lter or condenser becomes clogged. If the thermistor fails (out of control), emergency operation is Easy monitoring of operating status possible by selecting another operation mode. This function minimizes the factors of line stoppages. The room temperature, inlet and outlet oil temperatures and other internal data can be monitored at a personal computer using Hybrid-Win*.
7 Improved operability/maintainability This data can be displayed collectively, making it easy to grasp the operating status. The control panel has been revamped. Data is now displayed *Hybrid-Win is a software tool for monitoring the internal status of the unit using a personal computer. in an easier-to-understand format with more digits space. You can download the tool and its instruction manual free of charge from The power consumption is also displayed (new function). the website ( ) after registering as a user. *The communications cable and the monitor harness must be purchased separately. The newly adopted plug-in terminal block has enabled tool-less connection of signal cables (simple connection).
8 RS232C Monitor harness The increased pitch of the condenser'. s ns suppresses communications cable for oil cooling units clogging and makes cleaning easier. ( mm previously mm). Applications Example of major applications Built-in Machine tools Machining center, NC lathe, grinding machine, motor Cooling of cooling oil NC specialized machine, Cooling of periphery of built-in motor NC electric discharge machine, etc. Minimize the thermal displacement of spindle Industrial machine Molding machine, press, etc. Minimize the thermal displacement of column Prevent temperature rise of motor coil Spindle Cooling of hydraulic oil Column Gearbox Cooling of lubricant Cooling in gear box Temperature viscosity control Minimize the thermal displacement of spindle Prevention of deterioration of hydraulic oil Longer life Minimize the thermal displacement of column Stabilized operation of actuator M Tool Hydraulic unit Workpiece Bed Example of use at machining center 2.
9 Principle and overall system diagram 9 AKZ. series . Control board Room temperature thermistor To *4 . Inlet oil temperature thermistor To *1 . Outlet oil temperature thermistor To *2 . Machine temperature Oil temperature control thermistor To *3 synchronous thermistor To *5 . Optional part Optional part . Pressure reducing mechanism B. AKZ 9 series . C Oil Oil outlet *5. Evaporator D *2. Fan Suction air . Condenser *4. Cooler E. M. Bypass mechanism Machine tools . *1. Oil inlet Principle and overall system diagram/ series piping system diagram *3. Refrigerant M. A Oil pump Note 1. Refer to Pages 19 and Compressor . 20 for optional parts. Tank 2. Refer to Pages 21 and 22 for detailed setting and others.
10 Refrigerating cycle . A Refrigerant gas is converted into compressed gas at high temperature and high pressure by a compressor so that gas can be easily cooled and lique ed by a condenser. B In the condenser, the gas at high temperature and high pressure made in the compressor is cooled with air and converted into liquid at high temperature and high pressure. C The pressure reduction mechanism reduces the pressure of the liquid at high temperature and high pressure and converts it into liquid at low temperature and low pressure by squeezing it so that it can be easily evaporated in a cooler. D In the cooler, liquid at low temperature and low pressure made in the pressure reduction mechanism removes heat from oil, evaporates cools oil , and is converted into gas at low temperature and low pressure.